Many thanks for the detailed reply Marc! I wish I lived close to you, so I 
could have a pro do this spot on! I am going for it today. It looks like the 
easiest way is to remove my gas tank so I have real easy access to the tie 
rods. It was done 3 yrs ago, but I think things may have siezed up since then.
Take care,
thanks again,
Courtney


----- Original Message -----
From: marc vellat <[EMAIL PROTECTED]>
Date: Friday, April 20, 2007 11:08 pm
Subject: Re: [vintagvw] Home done frontend alignment

> First order of business is to check the condition of
> the balljoints & tierod ends... make sure the wheel
> bearings aren't sloppy and that the tires and rims
> match (set the pressures too). A bent beam or one with
> worn control arm bushings would also present a
> problem. Assuming all is well, check the camber and
> adjust it if needed. You'll need the car parked on a
> LEVEL surface to do this....it's also assumed that the
> REAR suspension has no problems that might be inducing
> a tilt to the front of the car - measure the distance
> from ground to rear torsion housing and from ground to
> bottom of the front beam on both sides. Camber should
> be 30' (��) positive - top of tire further out than
> bottom - plus or minus 20' (1/3�) and the maximum
> deviation betwen one side and the other should be kept
> below 30'. This is the hardest thing to do under the
> shadetree, you can use a $10 magnetic protractor (but
> it's hard to see anything smaller than ~�� with one of
> those) or a carpenter's square and bubble-level with
> some trigonometric calculations. Note that the notch
> in the camber eccentric should always be pointed
> forward plus or minus 90� - if you point it aft the
> caster will bew outside of design margins.
> 
> Once the camber is in spec you can set the toe-in.
> Spec is 30' � 20', or you can measure with a
> tape...distance between the front of the tires should
> be 1/16" to 7/32" less than the distance between them
> at the rear. This is a little tricky to do because you
> can't take a direct reading halfway up the tire (the
> body/pan get in the way, and the reading must be made
> with the car on the ground) but if you go for ~1/16"
> as high up as you CAN measure it should be good. To
> eliminate any error caused by tire/rim runout, first
> jack up the front an spin each wheel while scribing a
> mark down the center of the tread with chalk, pencil,
> or a Sharpie and take your measurements off of that
> line.
> Caster isn't adjustable (other than as a side-effect
> of setting the camber) without shimming the beam
> (typically at the bottom) away from the frame
> head...but the spec, in case you decide to let
> Canadian Tire have another go at it, is 3�20' � 1�.
> This equates to a difference in CAMBER between the
> reading with wheels turned 20� left versus 20� right
> of 2�15' �40'.
> 
> You also need to assure that the steering box is at
> its true center when the wheels are pointed straight
> ahead. Since God only knows how many times the
> steering wheel may have been off & on the column in
> the last 37 years (and with no "master" spline, it
> could easily have been reinstalled a spline or two
> off) the pragmatic approach to this is to turn the
> wheels to full lock in either direction, checking that
> neither tire is contacting the beam/lower control arm
> before the Pitman arm hits its stops. Count the
> steering wheel turns from lock-to-lock (approximately
> 2-3/4) and put the wheel at exactly the halfway point
> - hopefully it'll be straight. If it is, when you
> adjust the the toe-in you should make equal changes in
> opposite directions on each tierod. If not, you may
> need to adjust one side more than the other. This
> assumes that nobody has changed the steering box or
> adjusted the stops since the car left the factory, in
> which case the stops need to be backed off until
> they'e ineffective so you can find the true steering
> box center and start over. Also, of course, that the
> beam, control arms. spindles & tierods are dead-true
> (never taken a shot that might've bent any of them a
> little) and that the ball joints and tierod ends have
> no excess slop in them. 
> Sound daunting? The good news is that you can probably
> do just as good a job at home as you can expect from
> any chain-store with a rack trying to get the job done
> in the allotted time, and Standard Beetles aren't
> really that particular anyway (if you're even close,
> the worst that'll happen is the tires may wear
> slightly faster) ...so you may as well go for it! 
> 
> 
> --- Courtney Hook <[EMAIL PROTECTED]> wrote:
> 
> > I was just told that Canadian Tire couldn't do the
> > alignment on my 70 bug because they didn't have the
> > specs. I can't imagine an easier vehicle to do one
> > on, so thought, what the heck, I'll do it myself. I
> > seem to recall you could do one yourself with a tape
> > measure. Has anyone done one lately and remembers
> > the procedure? I posted it to the type 2 list as
> > well, because the front ends are the same design.
> > Thanks,
> > Courtney
> 
> 
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