James is right, the ball joints can be a bear to remove from the knuckles; I 
used the weight of the car and a jackstand to "pop" the BJ on each side but 
since it's been about 5 years I can't remember if that was top or bottom. 
I'm starting to suffer from CRS :-) Anyway, I did it all just myself with no 
help, so you should be able to. As to the other BJ, I think I used the BFH 
on the side of the knuckle and the BJ popped on that one too. I was probably 
lucky.
Court

Courtney

----- Original Message ----- 
From: "Sharkeys Garage" <[email protected]>
To: "'Air-Cooled Volkswagen Discussion List'" <[email protected]>
Sent: Saturday, September 26, 2009 12:05 PM
Subject: Re: [vintagvw] Front disk brakes for '70 beetle


If you consider the bolting on of front discs from a Ghia as part of a "bone
stock restoration", then that's the route I'd take.  If you choose to go
with an aftermarket kit, though, you might want to enquire about what brand
of parts currently make up their kits (because they have been known to
change over time).  The one advantage kits have is that all the parts are
new, not to mention -- CLEAN.  Be prepared to spend a few hours cleaning if
you grab your parts from an auto wrecker, and you will need new brake hoses
as well (best to tell your VWFLAPS what you plan to do so that they have the
right ends and are the correct length).

The upgrade is by far the best bang for your buck as far as safety
improvements go, right after upgrading our cars' single circuit masters to
duals.  It's usually one of those "safety above OEM" things that other car
fanatics won't criticize you for if your car is a daily driver and didn't
have front discs to begin with -- it's simply that big of an improvement.
You won't need to weld anything, but having an enclosed area with good
lighting to work in is certainly a plus.  I think the hardest part of the
job will involve breaking the ball joints free of the old knuckles, but
other than that, it's a full day job (minus lunch, and maybe a nap).  And
just think: your new front brakes will ALWAYS be in adjustment.

-----Original Message-----
From: [email protected]
[mailto:[email protected]] On Behalf Of Bert Knupp
Sent: September-26-09 8:13 AM
To: 'Air-Cooled Volkswagen Discussion List'
Subject: [vintagvw] Front disk brakes for '70 beetle

Volks,

I have a 1970 USA beetle, bone stock, restored, but generally rebuilt to
Germany specs.  I'm aware that the European-spec Type 1 1500s had disk
brakes in front.  I've seen conversion kits advertised here and there, and
I've heard that the Karmann-Ghia disks can be adapted to beetles.  But I
want to know what I'm getting into.

In your opinion (anybody with the experience), what's the best available
route to converting my bug to the Euro front disk brakes, or a good
approximation thereof?  I'm fairly handy with a wrench, have put on new
brakes, etc., but don't have welding capability nor an indoor shop.  Who
makes/sells the best conversion kit?  What pitfalls should I avoid?

Bert Knupp in Music City USA

    |__n__
    (_____)º
   (Ô\_|_/Ô)
    ü ° ° ü
Polizeikäfer '70




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