Asad,

I have not performed the alternator conversion, but I found some information 
that may help.  I have a '73 Super Beetle that has the Alternator with the 
external regulator.  If my regulator or Alternator die, I'll probably convert 
to 
the later model Alternator.

http://www.nls.net/mp/volks/schem/gen_alt.htm

http://www.thesamba.com/vw/forum/viewtopic.php?t=326194&highlight=alternator+conversion

http://www.thesamba.com/vw/forum/viewtopic.php?t=180492&;

Good Luck.  I'd like to hear how it turns out.

Brian Brookhouse

----- Original Message ----- 
From: "asad ishaque" <[email protected]>
To: "vw mailing list" <[email protected]>
Sent: Thursday, January 28, 2010 8:58 AM
Subject: [vintagvw] Post 73 alternator conversion


>
> Hello volks,
>        Car is question is my Trusty daily driver 68 bug. It runs a 61-2 
> vintage 40 horser with the original generator in place with an aftermarket 
> Jap 
> generator piggy backing on it. Volks might remember Suley, my brother had 
> come 
> up with a double pulley conversion which allows running two fanbelts for an 
> acceptable setup.
>       The time has come for the conversion to go. The bearings are starting 
> to 
> act up a bit and the exercise of replacing them seems pointless. I had 
> located 
> a couple of post 73 alternators. Had them serviced and all cleaned up. One is 
> the three pin kind with the external regulator and the other is the one pin 
> kind with the built in regulator. Im inclined towards the one pin kind as I 
> believe its a better option with the solid state regulator.
>       Have to ask how do I wire either of them in??? The wiring of the bug is 
> not pristine so I cannot follow color codes. I need a 'how to for the 
> complete 
> idiot' sort of walk through for this. Like which wire goes where for the new 
> setup. And what to do with the wires currently on the bug (it has a Jap 
> regulator under the rear seat). I think the latter part would be a bit tricky.
>      Last but not the least....how can I assess how much current output my 
> present setup gives. Would like to compare it with the VW setup. Have never 
> had any charging problems till date (which was the reason I did not throw it 
> all out earlier). I run 90/100 watt headlamps too, though the horn does sound 
> weaker when I switch them on. Hope the VW alt would be able to cope just as 
> good or better.
> All ideas and help would be greatly appreciated.
> Best wishes and regards,
> AsadKarachi, Pakistan.
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