I believe you nailed the problem Mike.  With the cracked hub, the fan can do 
all kinds of gyroscopic procession type of maneuvers and grind itself on the 
fan shroud.  It'll make all kinds of funny noises too.  If can't locate a 
replacement fan, a really good tig welder should be able to weld this up for 
you.  While he's at it, have him weld all the little vanes in place so your 
fan won't disintegrate from fatigue in the future.  I don't ever recall my 
wave washer being too sloppy but there is some.  It needs to be able to sit 
under the nut fairly centered as I recall.  Don't forget to check the 
classifieds on the thesamba.com - you can find some pretty obscure parts 
there.

Please keep us posted!

NQ 

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