A sound way to turn heat into electricity

http://forum.physorg.com/index.php?showtopic=15401
 

University of Utah physicist Orest Symko holds a match to a small heat
engine that produces a high-pitched tone by converting heat into sound.
Symko's research team is combining such heat engines with existing
technology that turns sound into electricity, resulting in devices that can
harness solar energy in a new way, cool computers and other electronics.
Credit: University of Utah

University of Utah physicists developed small devices that turn heat into
sound and then into electricity. The technology holds promise for changing
waste heat into electricity, harnessing solar energy and cooling computers
and radars. 

Five of Symko’s doctoral students recently devised methods to improve the
efficiency of acoustic heat-engine devices to turn heat into electricity.
They will present their findings on Friday, June 8 during the annual meeting
of the Acoustical Society of America at the Hilton Salt Lake City Center
hotel. 

Symko plans to test the devices within a year to produce electricity from
waste heat at a military radar facility and at the university’s
hot-water-generating plant.

The research is funded by the U.S. Army, which is interested in "taking care
of waste heat from radar, and also producing a portable source of electrical
energy which you can use in the battlefield to run electronics" he says.

Symko expects the devices could be used within two years as an alternative
to photovoltaic cells for converting sunlight into electricity. The heat
engines also could be used to cool laptop and other computers that generate
more heat as their electronics grow more complex. And Symko foresees using
the devices to generate electricity from heat that now is released from
nuclear power plant <http://www.physorg.com/news100141616.html#>  cooling
towers. 

How to Get Power from Heat and Sound

Symko’s work on converting heat into electricity via sound stems from his
ongoing research to develop tiny thermoacoustic refrigerators for cooling
electronics. 

In 2005, he began a five-year heat-sound-electricity conversion research
project named Thermal Acoustic Piezo Energy Conversion (TAPEC). Symko works
with collaborators at Washington State University and the University of
Mississippi. 

The project has received $2 million in funding during the past two years,
and Symko hopes it will grow as small heat-sound-electricity devices shrink
further so they can be incorporated in micromachines (known as
microelectromechanical systems, or MEMS) for use in cooling computers and
other electronic devices such as amplifiers.

Using sound to convert heat into electricity has two key steps. Symko and
colleagues developed various new heat engines (technically called
"thermoacoustic prime movers") to accomplish the first step: convert heat
into sound. 

Then they convert the sound into electricity using existing technology:
"piezoelectric" devices that are squeezed in response to pressure, including
sound waves, and change that pressure into electrical current. "Piezo" means
pressure or squeezing.

Most of the heat-to-electricity acoustic devices built in Symko’s laboratory
are housed in cylinder-shaped "resonators" that fit in the palm of your
hand. Each cylinder, or resonator, contains a "stack" of material with a
large surface area – such as metal or plastic plates, or fibers made of
glass, cotton or steel wool – placed between a cold heat exchanger and a hot
heat exchanger. 

When heat is applied – with matches, a blowtorch or a heating element – the
heat builds to a threshold. Then the hot, moving air produces sound at a
single frequency, similar to air blown into a flute.

"You have heat, which is so disorderly and chaotic, and all of a sudden you
have sound coming out at one frequency," Symko says.

Then the sound waves squeeze the piezoelectric device, producing an
electrical voltage. Symko says it’s similar to what happens if you hit a
nerve in your elbow, producing a painful electrical nerve impulse.

Longer resonator cylinders produce lower tones, while shorter tubes produce
higher-pitched tones.

Devices that convert heat to sound and then to electricity lack moving
parts, so such devices will require little maintenance and last a long time.
They do not need to be built as precisely as, say, pistons in an engine,
which loses efficiency as the pistons wear.

Symko says the devices won’t create noise pollution. First, as smaller
devices are developed, they will convert heat to ultrasonic frequencies
people cannot hear. Second, sound volume goes down as it is converted to
electricity. Finally, "it’s easy to contain the noise by putting a sound
absorber around the device," he says.

Studies Improve Efficiency of Acoustic Conversion of Heat to Electricity

Here are summaries of the studies by Symko’s doctoral students:

-- Student Bonnie McLaughlin showed it was possible to double the efficiency
of converting heat into sound by optimizing the geometry and insulation of
the acoustic resonator and by injecting heat directly into the hot heat
exchanger. 

She built cylindrical devices 1.5 inches long and a half-inch wide, and
worked to improve how much heat was converted to sound rather than escaping.
As little as a 90-degree Fahrenheit temperature difference between hot and
cold heat exchangers produced sound. Some devices produced sound at 135
decibels – as loud as a jackhammer.

-- Student Nick Webb showed that by pressurizing the air in a similar-sized
resonator, it was able to produce more sound, and thus more electricity.

He also showed that by increasing air pressure, a smaller temperature
difference between heat exchangers is needed for heat to begin converting
into sound. That makes it practical to use the acoustic devices to cool
laptop computers and other electronics that emit relatively small amounts of
waste heat, Symko says.

-- Numerous heat-to-sound-to-electricity devices will be needed to harness
solar power or to cool large, industrial sources of waste heat. Student
Brenna Gillman learned how to get the devices – mounted together to form an
array – to work together.

For an array to efficiently convert heat to sound and electricity, its
individual devices must be "coupled" to produce the same frequency of sound
and vibrate in sync.

Gillman used various metals to build supports to hold five of the devices at
once. She found the devices could be synchronized if a support was made of a
less dense metal such as aluminum and, more important, if the ratio of the
support’s weight to the array’s total weight fell within a specific range.
The devices could be synchronized even better if they were "coupled" when
their sound waves interacted in an air cavity in the support.

-- Student Ivan Rodriguez used a different approach in building an acoustic
device to convert heat to electricity. Instead of a cylinder, he built a
resonator from a quarter-inch-diameter hollow steel tube bent to form a ring
about 1.3 inches across.

In cylinder-shaped resonators, sound waves bounce against the ends of the
cylinder. But when heat is applied to Rodriguez’s ring-shaped resonator,
sound waves keep circling through the device with nothing to reflect them.

Symko says the ring-shaped device is twice as efficient as cylindrical
devices in converting heat into sound and electricity. That is because the
pressure and speed of air in the ring-shaped device are always in sync,
unlike in cylinder-shaped devices.

-- Student Myra Flitcroft designed a cylinder-shaped heat engine one-third
the size of the other devices. It is less than half as wide as a penny,
producing a much higher pitch than the other resonators. When heated, the
device generated sound at 120 decibels – the level produced by a siren or a
rock concert. 

"It’s an extremely small thermoacoustic device – one of the smallest built –
and it opens the way for producing them in an array," Symko says.

Source: University of Utah

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