Hi,
I hope for a hint on this issue.

I had a voicemail running on ast release 1.6.2 latest which i upgraded to 1.8.11 latest release.
during this process I did add a couple of fields like minsecs and maxsecs.

I do now get empty emails where the attached voicefile only contains the voice header,
the message length written in the email is ok.
If I go to the voicemailbox during the recording then I can se the files grow to the filesize i would expect, looks like everything is ok until then.

When I press the '#' or hangup then the email is generated with the empty attachment and the voicefiles in the INBOX is now
44 bytes for .wav and
60 byes for .WAV

I have voicemail in mysql and messages stored i filesystem
here is some of the config (which worked ok on release 1.6.2)
attachfmt=wav
deletevoicemail=no
volgain=0.0
minsecs=2
maxsecs=600

[Apr 23 21:59:46] DEBUG[31841] app.c: Locked path '/var/spool/asterisk/voicemail/default/88855/INBOX' [Apr 23 21:59:46] DEBUG[31841] app.c: Unlocked path '/var/spool/asterisk/voicemail/default/88855/INBOX' [Apr 23 21:59:46] DEBUG[31841] channel.c: Scheduling timer at (50 requested / 50 actual) timer ticks per second [Apr 23 21:59:46] VERBOSE[31841] file.c: -- <SIP/_Mw_cHFm6vZAyV-00012a5c> Playing 'beep.alaw' (language 'dk') [Apr 23 21:59:46] DEBUG[31841] channel.c: Scheduling timer at (182 requested / 182 actual) timer ticks per second [Apr 23 21:59:46] DEBUG[31841] channel.c: Scheduling timer at (0 requested / 0 actual) timer ticks per second [Apr 23 21:59:46] DEBUG[31841] channel.c: Scheduling timer at (0 requested / 0 actual) timer ticks per second [Apr 23 21:59:46] DEBUG[31841] channel.c: Scheduling timer at (0 requested / 0 actual) timer ticks per second [Apr 23 21:59:46] VERBOSE[31841] app_voicemail.c: -- Recording the message [Apr 23 21:59:46] DEBUG[31841] app.c: play_and_record: <None>, /var/spool/asterisk/voicemail/default/88855/tmp/N0NNlv, 'wav49|gsm|wav'
[Apr 23 21:59:46] DEBUG[31841] app.c: Recording Formats: sfmts=wav49
[Apr 23 21:59:46] VERBOSE[31841] app.c: -- x=0, open writing: /var/spool/asterisk/voicemail/default/88855/tmp/N0NNlv format: wav49, 0xb3501378 [Apr 23 21:59:46] VERBOSE[31841] app.c: -- x=1, open writing: /var/spool/asterisk/voicemail/default/88855/tmp/N0NNlv format: gsm, 0xb266b1b0 [Apr 23 21:59:46] VERBOSE[31841] app.c: -- x=2, open writing: /var/spool/asterisk/voicemail/default/88855/tmp/N0NNlv format: wav, 0xb3519948 [Apr 23 21:59:46] DEBUG[31841] dsp.c: Setup tone 1100 Hz, 500 ms, block_size=160, hits_required=21 [Apr 23 21:59:46] DEBUG[31841] dsp.c: Setup tone 2100 Hz, 2600 ms, block_size=160, hits_required=116 [Apr 23 21:59:46] DEBUG[31841] channel.c: Set channel SIP/_Mw_cHFm6vZAyV-00012a5c to read format slin
[Apr 23 22:00:03] VERBOSE[31841] app.c:     -- User hung up
[Apr 23 22:00:03] DEBUG[31841] channel.c: Set channel SIP/_Mw_cHFm6vZAyV-00012a5c to read format alaw [Apr 23 22:00:03] DEBUG[31841] app.c: Locked path '/var/spool/asterisk/voicemail/default/88855/INBOX' [Apr 23 22:00:03] DEBUG[31841] app.c: Unlocked path '/var/spool/asterisk/voicemail/default/88855/INBOX' [Apr 23 22:00:03] DEBUG[31841] app_voicemail.c: Attaching file '/var/spool/asterisk/voicemail/default/88855/INBOX/msg0000', format 'wav', uservm is '2048', global is 2048 [Apr 23 22:00:03] VERBOSE[31841] config.c: == Parsing '/var/spool/asterisk/voicemail/default/88855/INBOX/msg0000.txt': [Apr 23 22:00:03] DEBUG[31841] config.c: Parsing /var/spool/asterisk/voicemail/default/88855/INBOX/msg0000.txt
[Apr 23 22:00:03] VERBOSE[31841] config.c:   == Found
[Apr 23 22:00:03] VERBOSE[31841] config.c: == Parsing '/var/spool/asterisk/voicemail/default/88855/INBOX/msg0000.txt': [Apr 23 22:00:03] DEBUG[31841] config.c: Parsing /var/spool/asterisk/voicemail/default/88855/INBOX/msg0000.txt
[Apr 23 22:00:03] VERBOSE[31841] config.c:   == Found
[Apr 23 22:00:03] DEBUG[31841] pbx.c: Evaluating 'VM_NAME' (from 'VM_NAME}:
[Apr 23 22:00:03] DEBUG[31841] pbx.c: Result of 'VM_NAME' is 'Freddi Hansen'
[Apr 23 22:00:03] DEBUG[31841] pbx.c: Evaluating 'VM_DUR' (from 'VM_DUR} lang besked (number ${VM_MSGNUM})
[Apr 23 22:00:03] DEBUG[31841] pbx.c: Result of 'VM_DUR' is '0:16'
[Apr 23 22:00:03] DEBUG[31841] pbx.c: Evaluating 'VM_MSGNUM' (from 'VM_MSGNUM})
[Apr 23 22:00:03] DEBUG[31841] pbx.c: Result of 'VM_MSGNUM' is '1'
[Apr 23 22:00:03] DEBUG[31841] pbx.c: Evaluating 'VM_MAILBOX' (from 'VM_MAILBOX} fra ${VM_CALLERID}, den ${VM_DATE}. Tak!
[Apr 23 22:00:03] DEBUG[31841] pbx.c: Result of 'VM_MAILBOX' is '88855'
[Apr 23 22:00:03] DEBUG[31841] pbx.c: Evaluating 'VM_CALLERID' (from 'VM_CALLERID}, den ${VM_DATE}. Tak! [Apr 23 22:00:03] DEBUG[31841] pbx.c: Result of 'VM_CALLERID' is '"voicemailtest" <_Mw_cHFm6vZAyV>' [Apr 23 22:00:03] DEBUG[31841] pbx.c: Evaluating 'VM_DATE' (from 'VM_DATE}. Tak! [Apr 23 22:00:03] DEBUG[31841] pbx.c: Result of 'VM_DATE' is 'Monday, 23 April 2012 at 22:00:03' [Apr 23 22:00:03] DEBUG[31841] app_voicemail.c: creating attachment filename msg0000.wav, no second attachment. [Apr 23 22:00:03] DEBUG[31841] app_voicemail.c: Sent mail to f...@danovation.dk with command '/usr/sbin/sendmail -t' [Apr 23 22:00:03] DEBUG[31841] pbx.c: Spawn extension (voicemailtest,222,2) exited non-zero on 'SIP/_Mw_cHFm6vZAyV-00012a5c'


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