Andre' Blanchard wrote:

> What is the delay (in degrees of rotation) between reading the spindle 
> encoder and positioning the Z axis?
> That delay would be in opposite directions going and coming out.
Unless there is mechanical backlash between the spindle itself 
and the spindle encoder, this delay should be minute, somewhere 
in the couple millisecond range.  At a couple hundred spindle 
RPM, it should be negligable.

Backlash in the Z axis, combining all factors such as axis 
following error, leadscrew backlash, spindle axial backlash and 
spring in the link between ballscrew and quill are most likely 
the culprit.  This might be a lot easier to measure than the 
actual error during a threading cycle.  It would be a VERY 
interesting experiment to perform, though, and could possibly 
turn up some kind of quirk in EMC2, such as a software delay 
introduced in the Z axis motion as it follows the spindle.  I 
seem to recall there is some "smoothing" applied to the Z motion.

Jon

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