http://www.guardian.co.uk/business/story/0,3604,1384935,00.html
Put the brakes on, car firms told
Global overcapacity risk revealed
Mark Milner, industrial editor
Friday January 7, 2005
Guardian

The world's car makers are underestimating the extent of overcapacity within
the industry, according to a new report from consultancy and accountancy
firm KPMG.

The firm's latest survey of top automotive executives across the globe shows
that three out of four believe overcapacity is now down below the 20% level
seen as crucial to industry profitability as manufacturers become less
concerned with earnings-sapping sales incentives.

But KMPG's head of automotive research, Mike Steventon, argues that the
industry is being too optimistic. He says that global overcapacity is still
about 25% and would need to fall by another 4m units to hit the 20% mark.

Mr Steventon believes that although some British plants are among the most
efficient and productive in the world, the paucity of indigenous ownership
could put them in the firing line if the industry faces a further capacity
reduction. "We have real strength in the UK [automotive sector]. We have the
most diverse manufacturing base in the world. We export more cars than Japan
- with the Japanese manufacturers in particular seeing the UK as the best
footprint to get into Europe."

But the labour market flexibility, which makes Britain an attractive area
for investment, coupled with the relatively low level of UK ownership among
the big car makers, could leave Britain vulnerable to global cuts.

Paul Thomas, the chief executive of Ford of Britain, said overcapacity was
putting pressure on profitability. Speaking after the launch of the new
Focus in London yesterday, Mr Thomas said: "Good product is king.
Overcapacity means a lot of marketing incentives and margins are coming
under pressure for everybody."

An executive at another European car firm put it more bluntly: "Companies
are looking to sell customers the financing. The last thing they want is
someone coming in with hard cash. They want the customers who will be
borrowing the money to buy the car over three or four years."

Although global car makers have seen the rapid growth of the Chinese market
as an opportunity, KPMG warns that overcapacity may force the makers in
China - who have concentrated on the domestic market - to look elsewhere.

"Manufacturers have principally established operations in China to access
the domestic market. However, the potential for China to export significant
volumes, given projected future overcapacity, should not be underestimated.

"The key challenge for Chinese vehicle manufacturers is to improve quality
and drive down costs through a more integrated supplier infrastructure in
order to commercially export vehicles," Mr Steventon said.

KPMG is impressed with the rise of the Asian manufacturers, with the survey
showing industry executives expect Korean and Chinese car makers to continue
to expand, while there is a decline in op timism about the prospects for
European brands. The report concludes that globalisation now means there is
"nowhere to hide" for car makers.

"A bitter rival once an ocean and an unfathomable cultural divide away is
now next door and ready and bibbed for lunch - if at all possible, yours."

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