[Biofuel] Ethanol use

2006-08-21 Thread Charles List
Hi all

It's slowly turning to spring down here in the southern hemisphere,  
and a young man's thoughts turn to what he's going to get up to in  
those long summer evenings. Me, I think only of biofuel! I am having  
good progress and results with methanol but my long term plan is to  
be completely self- sufficient and ferment my own ethanol to use in  
my reaction. I will first buy some denatured ethanol to practice on,  
and I have read what is on the JtF web-site and realise I will need  
to really dewater my oil, use more ethanol than methanol etc. I would  
like to know, however, if I can increase the temperature of the  
reaction mixture to cut down the time taken for the reaction as  
ethanol boils at 78C rather than 65C, and if there are any other  
hints/ tips people can give through their experience of this reaction.

Thanks

Charles List
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[Biofuel] Pump choice

2006-07-19 Thread Charles List
Hi All

Thanks to all who have advised me this last few months, I am now a  
biofueller! 105l batches, good product. Unfortunately, after 10 good  
batches, my pump has started spraying out of the back of the impeller  
housing. So I took it apart and the impeller has broken up and the  
housing has been eaten through at the back, around the mechanical  
seal. It was 30 years old or so, free and a plastic spa pump, so I'm  
not too distressed, but I obviously don't want it happening again.

I notice that the clearwater pump used by JtF is made of cast iron,  
so should my next pump be made of metal? Also, is the impeller in the  
clearwater pump  plastic? As I know you can get some with stainless  
steel blades, I wonder my impeller break-up was due to age or chemicals.

Thanks

Charles List
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Re: [Biofuel] Help needed!

2006-06-25 Thread Charles List
Hi Tom

As a further aside- I am, of course, trying to make the best  
biodiesel i can, but what % of impurities (ie methanol test failure)  
did you burner put up with? I'm down to 10% with my 1l trial runs now  
as I tweak the process for my creamy canola.

Charles


On 22/06/2006, at 12:20 AM, Thomas Kelly wrote:

 Charles,
 I did as you plan to   put a T in the line so I could have  
 a small
 experimental tank, and gradually increased BD conc.  Had no  
 problem until
 about 50 - 60% BD. Some minor adjustments to the burner at that point.
 An interesting development: The shut off valves in the line  
 apparently
 have a rubber or plastic seal. The valve from the large tank (30%  
 biodiesel
 : 70% petro) is fine. The valve from the smaller tank (100% BD) is  
 dripping.
  gives me something to do this morning.
 Tom

 - Original Message -
 From: Charles List [EMAIL PROTECTED]
 To: biofuel@sustainablelists.org
 Sent: Tuesday, June 20, 2006 5:25 PM
 Subject: Re: [Biofuel] Help needed!


 Hi Tom

 Many thanks for the advice. I will let you know how I get on.
 I intend (hopefully) to run B100 in my boiler. I was planning to ask
 about the adjustments I will have to make! I have set up a T-piece on
 the fuel feed so I can try small amount of different % to see how  
 I go.

 Best

 Charles

 On 21/06/2006, at 2:30 AM, Thomas Kelly wrote:

 Charles,
  Then creamy canola it is.

  It sounds as though you are getting a reaction  .
 methanol test tells us it is not complete.

  Could be the KOH

  I have gotten new caustic that was not the concentration the
 seller (or
 the bag) said it was.

  Do you have (or can you get) a sample of KOH (or NaOH) of
 known purity?
  You could titrate a sample of the WVO with the caustic of
 known purity
 and then titrate the same oil w. the new, questionable KOH. A
 comparison of
 the titrations on the same WVO would indicate its purity.
  I would do it like this: (corrections appreciated)
 1. Divide the titration for the known by the titration for the
 unknown.  (Titration is inverse to concentration)
 2. Multiply result by the conc. of the known.

 Ex: Known KOH is 85% and titration = 3.0 g/L
   Unknown KOH titrates  3.6 g/L

 1. 3.0 divided by  3.6  =  0.8
 2. 0.8  X  .85   =   .708
 Unknown =  70.8%  KOH

  If the Known caustic is NaOH, then multiply its titration by
 1.4  prior
 to step 1.

 You wrote:
 Bottom layer (20%) is solid and dark redy- brown (glycerine I
 hope) then
 thin layer (5%) what looks like
 unreacted oil, then rest is dark brown bio.  It passes the wash
 test and
 the third wash leaves clean water underneath and brown bio on
 top. The
 bio also leaves about 20-30% residue in the methanol test.

 Bottom layer:  glycerine, I think
 Top layer:   biodiesel + unreacted glycerides (that
   precipitate out in the methanol test)
 Middle layer: soaps?3.6g KOH/L WVO titration
   suggests you will get some soap, but I think
   5% is a bit high ... especially if you are not
   using enough caustic.
Could there be water in the oil (does it sizzle/pop when heated?)
 Be patient.
 Check the KOH.
 Heat a sample of the oil. Stir it ... be careful, if there's
 water in it
 will spatter.
  Hang in there,
Tom
 P.S.
  What % biodiesel do you intend to burn in your boiler?
  Any adjustments to the burner (pressure, nozzle, air flow?)
  (Just curious)

 - Original Message -
 From: Charles List [EMAIL PROTECTED]
 To: biofuel@sustainablelists.org
 Sent: Monday, June 19, 2006 6:38 PM
 Subject: Re: [Biofuel] Help needed!


 Hi Tom

 Right, feel I'm making some progress. After a very cold night  
 (-6C) I
 can now see three layers in my 1l test batch of creamy canola if I
 shine a light behind it. Bottom layer (20%) is solid and dark redy-
 brown (glycerine I hope) then thin layer (5%) what looks like
 unreacted oil, then rest is dark brown bio.  It passes the wash
 test and the third wash leaves clean water underneath and brown  
 bio
 on top. The bio also leaves about 20-30% residue in the methanol
 test.

 So, from this, if I assume my KOH is at fault (Occum's razor)  
 then is
 there an easy way I can tell how much more KOH to add to  
 compensate?

 In answer to your questions, the pre-treated oil turns very dark
 brown, almost black on heating past 25 degrees C and it titrates at
 3.6ml (I use KOH for the titration too).

 My supply of normal canola has dried up as the restaurant owner has
 sold up and it is changing into an Indian take-away- so creamy  
 canola
 is all I have to work with!!

 Best

 Charles



 On 20/06/2006, at 4:25 AM, Thomas Kelly wrote:

 Charles,
  I think you would get a split, whether your chemicals were
 pure or
 somewhat contaminated

Re: [Biofuel] Help needed!

2006-06-20 Thread Charles List
Hi Tom

Many thanks for the advice. I will let you know how I get on.
I intend (hopefully) to run B100 in my boiler. I was planning to ask  
about the adjustments I will have to make! I have set up a T-piece on  
the fuel feed so I can try small amount of different % to see how I go.

Best

Charles

On 21/06/2006, at 2:30 AM, Thomas Kelly wrote:

 Charles,
  Then creamy canola it is.

  It sounds as though you are getting a reaction  .
 methanol test tells us it is not complete.

  Could be the KOH

  I have gotten new caustic that was not the concentration the  
 seller (or
 the bag) said it was.

  Do you have (or can you get) a sample of KOH (or NaOH) of  
 known purity?
  You could titrate a sample of the WVO with the caustic of  
 known purity
 and then titrate the same oil w. the new, questionable KOH. A  
 comparison of
 the titrations on the same WVO would indicate its purity.
  I would do it like this: (corrections appreciated)
 1. Divide the titration for the known by the titration for the
 unknown.  (Titration is inverse to concentration)
 2. Multiply result by the conc. of the known.

 Ex: Known KOH is 85% and titration = 3.0 g/L
   Unknown KOH titrates  3.6 g/L

 1. 3.0 divided by  3.6  =  0.8
 2. 0.8  X  .85   =   .708
 Unknown =  70.8%  KOH

  If the Known caustic is NaOH, then multiply its titration by  
 1.4  prior
 to step 1.

 You wrote:
 Bottom layer (20%) is solid and dark redy- brown (glycerine I  
 hope) then
 thin layer (5%) what looks like
 unreacted oil, then rest is dark brown bio.  It passes the wash  
 test and
 the third wash leaves clean water underneath and brown bio on  
 top. The
 bio also leaves about 20-30% residue in the methanol test.

 Bottom layer:  glycerine, I think
 Top layer:   biodiesel + unreacted glycerides (that
   precipitate out in the methanol test)
 Middle layer: soaps?3.6g KOH/L WVO titration
   suggests you will get some soap, but I think
   5% is a bit high ... especially if you are not
   using enough caustic.
Could there be water in the oil (does it sizzle/pop when heated?)
 Be patient.
 Check the KOH.
 Heat a sample of the oil. Stir it ... be careful, if there's  
 water in it
 will spatter.
  Hang in there,
Tom
 P.S.
  What % biodiesel do you intend to burn in your boiler?
  Any adjustments to the burner (pressure, nozzle, air flow?)
  (Just curious)

 - Original Message -
 From: Charles List [EMAIL PROTECTED]
 To: biofuel@sustainablelists.org
 Sent: Monday, June 19, 2006 6:38 PM
 Subject: Re: [Biofuel] Help needed!


 Hi Tom

 Right, feel I'm making some progress. After a very cold night (-6C) I
 can now see three layers in my 1l test batch of creamy canola if I
 shine a light behind it. Bottom layer (20%) is solid and dark redy-
 brown (glycerine I hope) then thin layer (5%) what looks like
 unreacted oil, then rest is dark brown bio.  It passes the wash
 test and the third wash leaves clean water underneath and brown bio
 on top. The bio also leaves about 20-30% residue in the methanol  
 test.

 So, from this, if I assume my KOH is at fault (Occum's razor) then is
 there an easy way I can tell how much more KOH to add to compensate?

 In answer to your questions, the pre-treated oil turns very dark
 brown, almost black on heating past 25 degrees C and it titrates at
 3.6ml (I use KOH for the titration too).

 My supply of normal canola has dried up as the restaurant owner has
 sold up and it is changing into an Indian take-away- so creamy canola
 is all I have to work with!!

 Best

 Charles



 On 20/06/2006, at 4:25 AM, Thomas Kelly wrote:

 Charles,
  I think you would get a split, whether your chemicals were
 pure or
 somewhat contaminated. The problem would be more a matter of
 achieving a
 complete reaction.
 i.e. You would get biodiesel, but it might not pass quality tests.

   I admit to being as perplexed as you

   Is it correct to say that your first problems arose  
 when you
 started using the creamy canola oil?
(150 L batch and now w. 70L and even 1L batches).

  When I hear creamy oil I think animal fat and/or water buzzed
 into the
 oil by the impelled in a pump.

  Do you pre-heat it before processing? If so, does it turn
 clear? You
 mention that the oil turns solid at 10C (50F). This suggests that
 the oil
 contains some animal fat . from cooking. The canola oil I've  
 used
 remained liquid below 10C.
  How does the color of the oil, after heating, compare to the
 color of
 the biodiesel you made?  I've made some very dark BD from very
 dark WVO.
 (see archives: Very Dark Biodiesel, help needed  Oct 20/05) I
 couldn't see
 the split w/o very bright light.

   Let's just consider one or two things:
 1.  You have done several successful test batches using virgin

Re: [Biofuel] Help needed!

2006-06-19 Thread Charles List
Hi Tom

Right, feel I'm making some progress. After a very cold night (-6C) I  
can now see three layers in my 1l test batch of creamy canola if I  
shine a light behind it. Bottom layer (20%) is solid and dark redy- 
brown (glycerine I hope) then thin layer (5%) what looks like  
unreacted oil, then rest is dark brown bio.  It passes the wash  
test and the third wash leaves clean water underneath and brown bio  
on top. The bio also leaves about 20-30% residue in the methanol test.

So, from this, if I assume my KOH is at fault (Occum's razor) then is  
there an easy way I can tell how much more KOH to add to compensate?

In answer to your questions, the pre-treated oil turns very dark  
brown, almost black on heating past 25 degrees C and it titrates at  
3.6ml (I use KOH for the titration too).

My supply of normal canola has dried up as the restaurant owner has  
sold up and it is changing into an Indian take-away- so creamy canola  
is all I have to work with!!

Best

Charles



On 20/06/2006, at 4:25 AM, Thomas Kelly wrote:

 Charles,
  I think you would get a split, whether your chemicals were  
 pure or
 somewhat contaminated. The problem would be more a matter of  
 achieving a
 complete reaction.
 i.e. You would get biodiesel, but it might not pass quality tests.

   I admit to being as perplexed as you

   Is it correct to say that your first problems arose when you
 started using the creamy canola oil?
(150 L batch and now w. 70L and even 1L batches).

  When I hear creamy oil I think animal fat and/or water buzzed  
 into the
 oil by the impelled in a pump.

  Do you pre-heat it before processing? If so, does it turn  
 clear? You
 mention that the oil turns solid at 10C (50F). This suggests that  
 the oil
 contains some animal fat . from cooking. The canola oil I've used
 remained liquid below 10C.
  How does the color of the oil, after heating, compare to the  
 color of
 the biodiesel you made?  I've made some very dark BD from very  
 dark WVO.
 (see archives: Very Dark Biodiesel, help needed  Oct 20/05) I  
 couldn't see
 the split w/o very bright light.

   Let's just consider one or two things:
 1.  You have done several successful test batches using virgin oil  
 and then
 WVO so that you are on solid ground as to the measurements and  
 procedure. In
 fact you have been successful scaling up to 40L. (I assume you used a
 different WVO)

  2. Re: your recent 1 L test batch:
You cannot see any split even when viewed w. a bright
 light?
 Remove a sample from the top and a sample from the bottom.  
 (Keep them
 separate.)
 Perform a wash test on each sample. Do the samples behave  
 differently
 (from each other) when you perform a wash test on them?

  What did you get for a titration on the oil?

  If all else fails, you may have to go to other sources of WVO.  
 You had
 success up to 40L. You got clear cut splits, BD that washed, and  
 may well
 have passed quality tests. Before frustration overwhelms you it  
 might be a
 good idea to go back to where you were successful. Scale up using  
 the same
 WVO that you were successful with and perform quality test to fine  
 tune your
 process. If this creamy canola still fascinates you, do some 1L.  
 test
 batches with it.
  You mentioned New Zealand; winter on your doorstep. Gotta get you
 making heating fuel. I'm on the other side of the equator   
 summer's
 heating up.
  Good luck, and let me know how it goes.
  Tom



 - Original Message -
 From: Charles List [EMAIL PROTECTED]
 To: biofuel@sustainablelists.org
 Sent: Sunday, June 18, 2006 4:29 PM
 Subject: Re: [Biofuel] Help needed!


 Hi Tom

 Thanks for that, I tried 70l at the weekend and end-product still
 black, so I tried a 1l batch, still black!! I am using new KOH and
 new methanol (as I'm scaling up I bought in bulk for the first time)
 so could it be one of these that's the problem? If so, how do I test
 if they're any good? I'm getting some kind of reaction as the black
 product is liquid at zero Celsius, and my oil is solid at 10 degrees,
 but I can't see any split at all and, as I said, the product is very
 very dark brown, almost black!!

 Charles


 On 17/06/2006, at 1:59 AM, Thomas Kelly wrote:

 Charles,
  I think that if you drop back to 80 L you are still making a
 goodly bit
 of fuel. You still may have to tweak the process  ... increase time
 and or
 temp. Get it right there and then go up in 5 or 10L increments,
 testing each
 batch, and again, tweaking, if necessary.
  I went from small test batches and slowly increased volume up
 to 20 -
 25 L batches. I then jumped up to 130L batches.
 When I discovered that the biodiesel wasn't as good as I
 thought, I
 dropped back to 76L (20 gal)batches. After increasing processing
 time and
 then increasing temp to 140F (60C) , I finally began to
 consistently make BD

Re: [Biofuel] Help needed!

2006-06-18 Thread Charles List
Hi Tom

Thanks for that, I tried 70l at the weekend and end-product still  
black, so I tried a 1l batch, still black!! I am using new KOH and  
new methanol (as I'm scaling up I bought in bulk for the first time)  
so could it be one of these that's the problem? If so, how do I test  
if they're any good? I'm getting some kind of reaction as the black  
product is liquid at zero Celsius, and my oil is solid at 10 degrees,  
but I can't see any split at all and, as I said, the product is very  
very dark brown, almost black!!

Charles


On 17/06/2006, at 1:59 AM, Thomas Kelly wrote:

 Charles,
  I think that if you drop back to 80 L you are still making a  
 goodly bit
 of fuel. You still may have to tweak the process  ... increase time  
 and or
 temp. Get it right there and then go up in 5 or 10L increments,  
 testing each
 batch, and again, tweaking, if necessary.
  I went from small test batches and slowly increased volume up  
 to 20 -
 25 L batches. I then jumped up to 130L batches.
 When I discovered that the biodiesel wasn't as good as I  
 thought, I
 dropped back to 76L (20 gal)batches. After increasing processing  
 time and
 then increasing temp to 140F (60C) , I finally began to  
 consistently make BD
 that passed the methanol solubility test and did not drop out  
 additional
 glycerine when I reprocessed 1L of finished product.
  The limitation on my system seems to be about 91L (24 gal) and is
 probably the volume limit of my pump, a 1 Clearwater pump.
  I still quality test each batch, not just to be sure of the  
 fuel, but
 as a maintenance test for the processor and the materials being  
 used. Is my
 recovered methanol pure enough? (If I use the first 4 gal I  
 recover, the BD
 passes the quality test. When I use the first 6 gallons, little  
 buggers show
 up in the methanol sol. test).
  Slow and methodical pays off.
  Best of luck.
  Let me know how it goes,
 Tom

 - Original Message -
 From: Charles List [EMAIL PROTECTED]
 To: biofuel@sustainablelists.org
 Sent: Thursday, June 15, 2006 4:40 PM
 Subject: Re: [Biofuel] Help needed!


 Hi Tom

 Thanks for the reply

 I see your point- I scaled up from 40l (with a different processor)
 to 150l and I should have gone slower. I was just so keen to get
 going! My newly built pump and processor will handle 150l- but where
 do you think I should start? Should I scale right back to 50l and
 work up slowly or could I start at around 80l?

 Charles

 On 16/06/2006, at 12:44 AM, Thomas Kelly wrote:

 Charles,
  Originally you wrote:
 I have just scaled up to a 150l processor . 
 I have done as suggested on JtF and scaled up slowly, learning as
 I go.
 Unfortunately, my first couple of big
 batches (using creamy canola oil) have not gone so well

  At what point did you start having problems?
  In other words how did you progress? (25L?  50L?  etc.)
 leading up to
 150L.
  I would suggest that you learn and then perform quality tests
 described
 at JTF (in addition to the wash test) as you scale up. Checking
 to see if
 the BD is soluble in methanol (JTF: Quality Testing) is as easy as
 performing the wash test. Pass or fail, use the methanol from the
 test in
 your next batch.
   Using quality tests on my BD as I scaled up allowed me to
 tweak the
 process (volume of WVO, temp, time).
 The limit for my processor seems to be about 91L.

  Following misinformation from another group, I scaled up to  
 130L
 batches, only to find out, after learning about quality testing at
 JTF, that
 I was NOT making quality fuel.
 My batches passed the wash test, but failed upon reprocessing
 (1L), and
 also failed the methanol solubility test.
  This poor quality fuel (incomplete reactions) had been poured
 into my
 into my heating oil tank  --- roughly 30% BD : 70% petro. While I
 was away
 the burner failed to start. Fuel had leaked out onto the floor.  
 The
 service tech told my wife that the nozzle had some crap on it   
 
 sputtering fuel that dribbled out onto the floor. The electrodes
 also had
 some coking.
  I suspect that poor quality fuel can be burned in a boiler,
 but may
 need preheating and pump pressure  increased. I had to replace the
 nozzle
 twice more as well as clean the electrodes, while adding only
 quality BD to
 the tank. After using good BD I had no problems w. a 30% blend, w/o
 any
 modifications to the burner.
  I now use 100% biodiesel to heat my house and to heat water.
 At about
 50 - 60% BD I had some start-up problems, corrected by increasing  
 pump
 pressure, nozzle change, and decreasing air flow.

  I've never tried to reprocess a BD-petro blend.

   Best of luck,
  Tom


 - Original Message -
 From: Charles List [EMAIL PROTECTED]
 To: biofuel@sustainablelists.org
 Sent: Wednesday, June 14, 2006 8:04 PM
 Subject: Re

Re: [Biofuel] Help needed!

2006-06-15 Thread Charles List
Hi Tom

Thanks for the reply

I see your point- I scaled up from 40l (with a different processor)  
to 150l and I should have gone slower. I was just so keen to get  
going! My newly built pump and processor will handle 150l- but where  
do you think I should start? Should I scale right back to 50l and  
work up slowly or could I start at around 80l?

Charles

On 16/06/2006, at 12:44 AM, Thomas Kelly wrote:

 Charles,
  Originally you wrote:
 I have just scaled up to a 150l processor . 
 I have done as suggested on JtF and scaled up slowly, learning as  
 I go.
 Unfortunately, my first couple of big
 batches (using creamy canola oil) have not gone so well

  At what point did you start having problems?
  In other words how did you progress? (25L?  50L?  etc.)  
 leading up to
 150L.
  I would suggest that you learn and then perform quality tests  
 described
 at JTF (in addition to the wash test) as you scale up. Checking  
 to see if
 the BD is soluble in methanol (JTF: Quality Testing) is as easy as
 performing the wash test. Pass or fail, use the methanol from the  
 test in
 your next batch.
   Using quality tests on my BD as I scaled up allowed me to  
 tweak the
 process (volume of WVO, temp, time).
 The limit for my processor seems to be about 91L.

  Following misinformation from another group, I scaled up to 130L
 batches, only to find out, after learning about quality testing at  
 JTF, that
 I was NOT making quality fuel.
 My batches passed the wash test, but failed upon reprocessing  
 (1L), and
 also failed the methanol solubility test.
  This poor quality fuel (incomplete reactions) had been poured  
 into my
 into my heating oil tank  --- roughly 30% BD : 70% petro. While I  
 was away
 the burner failed to start. Fuel had leaked out onto the floor. The
 service tech told my wife that the nozzle had some crap on it  
 sputtering fuel that dribbled out onto the floor. The electrodes  
 also had
 some coking.
  I suspect that poor quality fuel can be burned in a boiler,  
 but may
 need preheating and pump pressure  increased. I had to replace the  
 nozzle
 twice more as well as clean the electrodes, while adding only  
 quality BD to
 the tank. After using good BD I had no problems w. a 30% blend, w/o  
 any
 modifications to the burner.
  I now use 100% biodiesel to heat my house and to heat water.  
 At about
 50 - 60% BD I had some start-up problems, corrected by increasing pump
 pressure, nozzle change, and decreasing air flow.

  I've never tried to reprocess a BD-petro blend.

   Best of luck,
  Tom


 - Original Message -
 From: Charles List [EMAIL PROTECTED]
 To: biofuel@sustainablelists.org
 Sent: Wednesday, June 14, 2006 8:04 PM
 Subject: Re: [Biofuel] Help needed!


 Hi again

 Unfortunately no-one has answered my last post- have I found an
 insurmountable problem?!

 Going back a few steps and trying to figure out what's going on, I've
 done some more 1l batches on the original WVO I used in my process,
 using 9.5g of 90% KOH I got three layers- lovely bio for the top 1/2
 (which passed the wash test and burnt fine), then some original oil
 unreacted, then some glycerine. Using 10.8g KOH I got very dark bio
 on top, which passes the wash test but doesn't burn, then glycerine
 at the bottom (looks like the right amount), but no oil un-reacted! I
 have trawled the archives but I can't seem to find anything that will
 help. I realise that I have some incomplete reactions happening but
 I am confused by the continually different results.

 Charles


 On 13/06/2006, at 8:30 AM, Charles List wrote:

 Hi all

 I have just scaled up to a 150l processor. I am using a 200l drum  
 and
 have an old swimming pool pump that pumps at 1l per second- which
 seems pretty speedy! I have done as suggested on JtF and scaled up
 slowly, learning as I go. Unfortunately, my first couple of big
 batches (using creamy canola oil) have not gone so well, I am happy
 with my titrations and measurements but  I realise that my
 temperature control has not been too good as the thermostat on my  
 old
 spa-pool element heater had too wide a differential and was letting
 the mixture fall to 45degrees C before coming on again.

 My problem is this- my first batch came out very dark brown- almost
 black- but it passed the wash test, so, confused, I washed it, dried
 it and it was a very clear, dark brown. As it is now winter down  
 here
 in NZ and the snow is falling, and I only had 50l of petro-diesel
 left in my boiler tank, I chucked 50l of my black biodiesel in.
 Against my better judgement, but  I didn't know what to do! Almost
 immediately my boiler stopped, leaking black fuel on the floor.  
 So- I
 drained my tank and tried a 1l batch test on the petro/bio  
 mixture to
 see what would happen.  I used 150ml methanol and 5.8g 85% KOH as my
 base amount on my test batch. Unfortunately nothing

Re: [Biofuel] Help needed!

2006-06-14 Thread Charles List
Hi again

Unfortunately no-one has answered my last post- have I found an  
insurmountable problem?!

Going back a few steps and trying to figure out what's going on, I've  
done some more 1l batches on the original WVO I used in my process,  
using 9.5g of 90% KOH I got three layers- lovely bio for the top 1/2  
(which passed the wash test and burnt fine), then some original oil  
unreacted, then some glycerine. Using 10.8g KOH I got very dark bio  
on top, which passes the wash test but doesn't burn, then glycerine  
at the bottom (looks like the right amount), but no oil un-reacted! I  
have trawled the archives but I can't seem to find anything that will  
help. I realise that I have some incomplete reactions happening but   
I am confused by the continually different results.

Charles


On 13/06/2006, at 8:30 AM, Charles List wrote:

 Hi all

 I have just scaled up to a 150l processor. I am using a 200l drum and
 have an old swimming pool pump that pumps at 1l per second- which
 seems pretty speedy! I have done as suggested on JtF and scaled up
 slowly, learning as I go. Unfortunately, my first couple of big
 batches (using creamy canola oil) have not gone so well, I am happy
 with my titrations and measurements but  I realise that my
 temperature control has not been too good as the thermostat on my old
 spa-pool element heater had too wide a differential and was letting
 the mixture fall to 45degrees C before coming on again.

 My problem is this- my first batch came out very dark brown- almost
 black- but it passed the wash test, so, confused, I washed it, dried
 it and it was a very clear, dark brown. As it is now winter down here
 in NZ and the snow is falling, and I only had 50l of petro-diesel
 left in my boiler tank, I chucked 50l of my black biodiesel in.
 Against my better judgement, but  I didn't know what to do! Almost
 immediately my boiler stopped, leaking black fuel on the floor. So- I
 drained my tank and tried a 1l batch test on the petro/bio mixture to
 see what would happen.  I used 150ml methanol and 5.8g 85% KOH as my
 base amount on my test batch. Unfortunately nothing happened, 12
 hours later, no separation, no split, no more glycerine! Has the
 petrodiesel stuffed it up?  What can I do?

 Charles List

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[Biofuel] Help needed!

2006-06-12 Thread Charles List
Hi all

I have just scaled up to a 150l processor. I am using a 200l drum and  
have an old swimming pool pump that pumps at 1l per second- which  
seems pretty speedy! I have done as suggested on JtF and scaled up  
slowly, learning as I go. Unfortunately, my first couple of big  
batches (using creamy canola oil) have not gone so well, I am happy  
with my titrations and measurements but  I realise that my  
temperature control has not been too good as the thermostat on my old  
spa-pool element heater had too wide a differential and was letting  
the mixture fall to 45degrees C before coming on again.

My problem is this- my first batch came out very dark brown- almost  
black- but it passed the wash test, so, confused, I washed it, dried  
it and it was a very clear, dark brown. As it is now winter down here  
in NZ and the snow is falling, and I only had 50l of petro-diesel  
left in my boiler tank, I chucked 50l of my black biodiesel in.  
Against my better judgement, but  I didn't know what to do! Almost  
immediately my boiler stopped, leaking black fuel on the floor. So- I  
drained my tank and tried a 1l batch test on the petro/bio mixture to  
see what would happen.  I used 150ml methanol and 5.8g 85% KOH as my  
base amount on my test batch. Unfortunately nothing happened, 12  
hours later, no separation, no split, no more glycerine! Has the  
petrodiesel stuffed it up?  What can I do?

Charles List

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[Biofuel] Washing

2006-03-29 Thread Charles List
Hi all

I've been doing a bit of research as I begin to up-scale my  
processing and I see that the University of Idaho published a report  
on biodiesel production where they wash the combined glycerol/ methyl  
ester mixture before separation, saying that this improves the  
effectiveness of further washing. They are talking about the ethanol  
trans-esterification method, but I was wondering whether anyone had  
tried this with the methanol method and could tell me how effective  
it is.

Best Regards

Charles List

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[Biofuel] Diesel heating

2006-03-27 Thread Charles List
Hi all

I am currently beginning processing WVO into biodiesel to use in my  
home heating. I have a furnace designed specifically for diesel fuel  
and I would like to know if anyone has any experience of using  
biodiesel in such a furnace and if there are any problems they've  
come across. Also since it's just a combustion chamber, will I be  
able to get away with mixing some (20%?) WVO in with my biodiesel in  
my tank, and just cleaning my injectors each year?

Just also wanted to share my excitement at making my first 1l batch  
from WVO- processed well and the third wash is crystal clear!

Regards

Charles List



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Re: [Biofuel] Kiwi Biofuellers?

2006-02-23 Thread Charles List
Hi NigelI'm in Alexandra in South Island and I'm struggling with getting methanol delivered- I seem to need a class 3 certification for the chemical companies to deliver any to me and no-one seems to know how I go about getting one!Any thoughts?CharlesOn 22/02/2006, at 2:28 PM, Nigel Kelly wrote: Hi - newbie here, absolutely smitten with the ideas of Biofuel, and taking baby steps towards actually making some (lots of reading... and slow gathering of cheap parts for first biodiesel rig)   I'm in Auckland and would love to meet anyone doing this already, compare notes and thoughts etc.   Thanks Nigel___Biofuel mailing listBiofuel@sustainablelists.orghttp://sustainablelists.org/mailman/listinfo/biofuel_sustainablelists.orgBiofuel at Journey to Forever:http://journeytoforever.org/biofuel.htmlSearch the combined Biofuel and Biofuels-biz list archives (50,000 messages):http://www.mail-archive.com/biofuel@sustainablelists.org/ ___
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Re: [Biofuel] Trying to produce biodiesel in laboratory scale

2006-02-16 Thread Charles List
YupHe's basically refluxing it, I assume, with the liebig condenser vertically attached to the reaction vessel. A closed container would do the same thing!A good use for the liebig condenser would be to reclaim the excess methanol from the glycerine, but they are usually pretty small, so would take a while.Charles ListOn 17/02/2006, at 7:27 AM, Jared (RogueOP Productions) wrote:How did you utilize the liebig condensor? Wouldnt that condense the gas given off by the reaction into a liquid? Is that the jist of it? Turning it into a less volitile liquid instead of a gas? On 2/15/06, Duarte Nuno Januário [EMAIL PROTECTED] wrote:  Hi all!  I've been trying (made 5 batches) to produce biodiesel in a laboratory, for educational purposes. This is what I've been doing:  - 1 liter of virgin oil from supermarket - 200 mL of methanol - 3,5 grams of sodium hydroxide - Prepared the sodium metoxide by stirring for 24 hours (magnetic stirrer) in an closed Erlenmeyer - Preheated the oil to 55ºC - Using a flask with an attached Liebig condenser (to prevent methanol vapors to escape), mixed vigorously for 1 hour maintaining agitation and constant temperature (eventually drops to 52ºC when the metoxide is added) and maybe rising to a maximum of 60ºC at some instants. I do get a clear phase separation after 24 hours, but my biodiesel isn't crystal clear.When I mix a sample of the unwashed biodiesel with water and shake it, the emulsion won't separate…. It will after some hours, but with a lot of soap formation, widespread in the container. I'm using good reactants (not p.a. but trustworthy) and anhydrous conditions. There one thing I should say: I never got all the sodium hydroxide to completely dissolve in the methanol. No matter how long I keep stirring, it simply won't dissolve quantitatively. But I do filtrate the remains of solid hydroxide. Do you think this can be the problem? How can I solve it?  What can I be doing wrong? Why do I keep getting all this soap? Where do you think the problem might be? In a reactant? Bad quality oil? Do you think I should titrate the virgin oil?  Thank you all for your attention  Duarte Nuno___Biofuel mailing list Biofuel@sustainablelists.org http://sustainablelists.org/mailman/listinfo/biofuel_sustainablelists.orgBiofuel at Journey to Forever: http://journeytoforever.org/biofuel.htmlSearch the combined Biofuel and Biofuels-biz list archives (50,000 messages): http://www.mail-archive.com/biofuel@sustainablelists.org/-- http://www.xbtz.org http://www.rogueoperator.netstream: http://www.xbtz.org:8000/listen.plsstream2: http://www.xbtz.org:8002/listen.pls 24x7 streams with live shows ___Biofuel mailing listBiofuel@sustainablelists.orghttp://sustainablelists.org/mailman/listinfo/biofuel_sustainablelists.orgBiofuel at Journey to Forever:http://journeytoforever.org/biofuel.htmlSearch the combined Biofuel and Biofuels-biz list archives (50,000 messages):http://www.mail-archive.com/biofuel@sustainablelists.org/ ___
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[Biofuel] New Zealand resourcing

2006-02-14 Thread Charles List
Hi

Anyone out there from New Zealand who can tell me where to get  
competitively priced Methanol and potassium hydroxide?



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