I would have assumed they weren't supposed to short the + and - wires when clamped. That would be the opposite of protection lol. I also don't get why the short to stay there with the power shut off. I spent a good 15-20 minutes checking things with the power shut off, and the short didn't go away until I disconnected and reconnected wires on the SS. I would have guessed the clamping would stop when the over current or over voltage condition went away.

I did eventually find literature saying that the 200SS can take up to 6.5amps. This BS uses 90 watts on bootup, and maybe 60 watts in normal operation. The spec sheet says 125 Watt max. So somewhere from 1.5 to 2.5 amps.

Maybe that particular SS is just broken in some way? If so, it's a dangerous mode of failure.

On 2/19/2016 2:30 PM, George Skorup wrote:
Definitely sounds like the SS was clamping. Maybe the SS thought a surge occurred at initial startup of the power supply? And FYI, I have used Traco TSP 48v supplies with -48 radios just fine, output is floating.

On 2/19/2016 10:40 AM, Adam Moffett wrote:
...my first thought of course was maybe it was hooked up wrong the first time. The four 16ga wires hold their shape pretty well and I didn't have to re-bend them to fit, so I'm pretty sure they were on there correctly.

People talk about SS's "clamping" or "clamping to ground". Could that cause a short? I never tested the power wires against ground.

If you're thinking +48 and -48 mixed on the tower, there are only two devices on the tower right now. One base station and one backhaul, and they're both -48. There's some 24v stuff in the enclosure at the bottom (switch, site monitor), but none of those have a ground referenced to power and they're isolated from the other stuff by a 48v to 24v converter.


On 2/19/2016 11:27 AM, Adam Moffett wrote:
So I went out to a new location yesterday afternoon just to turn the breakers on. The power co had just plugged in the meter a few days prior.

The Traco 48v power supply there immediately went into an alarm state. After some troubleshooting I found a dead short on the -48v power bus (terminal blocks with jumpers actually). The short ended up being on the power cable to a Wimax base station, I read 0 ohms between + and - on that cable.

There's a Motorola 200SS surge suppressor within 5' of the power bus, and then about 80' of wire to the base station. I checked resistance between + and - on each side of the SS and read 0 ohms both ways. There are actually 4x 16ga wires going to the top, so two were screwed down to + on the load side of the SS and two on the - side.

That whole part was backstory.  This is where the mystery starts.

I pulled all 4 wires off the load side of the SS to see if I could narrow down which pair was shorted, and I couldn't find a short. I checked the load side and the supply side of the SS and it was open on both sides. So then I reconnected the wires to the SS and checked again - no short. I plugged the BTS back into the bus...powered up just fine.

So where did the short circuit come from and where did it go? In hindsight it seems like it had to be in the SS or before it. If it was shorted at the top there would have been > 0 ohms of resistance with the 80' of wire.





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