If the cotter pin hole doesn't line up to your satisfaction, try swapping nuts, washers, nuts&washers side to side. If you are particularly anal, you could lap the washer down, or place a suitably sized shim between washer and nut.

A further option is to drill another hole in the axle. A second hole at 90 degrees to the original hole gives you a 'half-castellation' adjustment because you now have two options for the pin through the axle, but three through the nut (if that makes sense)

Beatle
Alfaless in Oz


----- Original Message ----- From: "Allen Mitchell" <[email protected]>
To: <[email protected]>
Sent: Saturday, November 07, 2009 11:39 PM
Subject: [Spam] [alfa] wheel bearing tightness


Yes, the first stage is 14.8-17.7 ftlb and the second is 3.7-7.4 ftlb.
there is runout specified for the ABS cars, .0008-.005" with a tighten/loosen
procedure.
Somtimes you might feel that the holes in the castellated nut don't seem to line up at a "just right" spot. There is a "peenable" nut from Alfa somewhere that addressed that. Others have identified a (I think?) Mercedes spindle nut
that has an Allen-wrench lockable feature. Always wanted to try them, but
never seem to remember to get any. Cotter pins are cheap.

Hope that helps,
Allen

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