The shims are placed at the end of the rod coming out of the booster, 
effectively lengthening the rod.




________________________________
From: Joe Elliott <[email protected]>
To: Brian Shorey <[email protected]>
Cc: Alfa Romeo Digest <[email protected]>
Sent: Wed, June 16, 2010 9:09:28 PM
Subject: Re: Strange Milano brakes, revisited

>>  >  > No shims, pedal sinks to the floor.  Two shims, pedal is
>>  >>  high but dragging.  One shim, everything seems fine.
>>  >
>>  >WHAAAA???  Okay, now that's just freakin' weird.  And it doesn't make
>>sense.
>>
>>My sentiments exactly.  One of my non-Alfas requires some shims,
>>without which the brakes will seize up after a few minutes of
>>driving.  Brian's Milano's behavior seems backwards, and I always
>>thought the Alfa master cylinders were entirely conventional in
>>design.
>
>
>Actually, the behavior we're experiencing seems normal, yours seems
>backwards!
>
>Adding shims essentially lengthens the rod between the brake pedal and the
>MC, which reduces free play.  If you have no free play, it's as if you never
>fully release the pedal, and you'll experience drag.  Too much free play and
>you will need to pump the brakes to get pressure.  That's pretty much what
>we're experiencing.
>
>As an aside, I happened to take a look at a Spider booster yesterday.  The
>rod coming out of the booster was threaded, with a round headed nut on the
>end.  That's how you adjust the free play on a Spider.  Looks like the
>Milano/GTV6 was cost reduced, I'm sure they saved a penny or two by dropping
>the nut and not threading the rod..


Are you placing shims between the booster and the MC or the chassis 
and the booster?

-Joe
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