I'm no expert, however for the purposes of conversation:

1.  Everything is salvageable, it depends how much you have to spend and
what 'risks' you are willing to take,
2.  The 1600 blocks and engines are becoming quite scarce which makes them
that much more 'valuable',
3.  The area you are referring to is not subjected to high pressures,
4.  I would think the area is salvageable via welding and reworking,
5.  I have seen successful sealing of that area using quality sealants, but
a pea-sized void is relatively large to fill.
Cheers
Beatle
Oz
'85 Novanta

-----Original Message-----
From: [email protected] [mailto:[email protected]] On Behalf Of
[email protected]
Sent: Sunday, 21 October 2012 8:43 AM
To: [email protected]
Subject: [alfa] 1600 water jacket corrosion

Gentle Alfisti,
I completed the tear-down of the GT engine this afternoon.  I found that the
aluminum block was corroded at the no. 4 cylinder where the sealing 0-ring
contacts the bevel in the liner sleeve. There is a pit about the size of a
pea that breaks the surface continuity of the bevel.  So Digest, please tell
me: Is this block a boat anchor? Or can it be saved? Any insight would be
greatly appreciated.

modelle the alfa hobbyist
115,105 g.d.
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