>>I plan on writing a piece about factory warranties, but I need to use your
story below to support the arguments.

>>I would also like  to declare that Bob Ward from Queensland has had several
unfortunate experiences.

It's a difficult situation. On the one hand, it is hard to see why
sailplane manufacturers should be held to a different standard to car
manufacturers where there does not appear to be any binding standard
although there are claims that manufacturers have to keep spares for 7
years.

On the other hand, sailplanes frequently have a usable life which is
many times longer than a car. This can be a real problem for anything
with a motor or electronics.

There was an integrated circuit used in '80s synths like the Prophet 8
made by Curtis. I read that 10 years ago, there were only 8 working
spares of this chip and they were valued at more than the cost of the
complete original synth.

The Rotax problem is interesting. Many parts on the DG-400 505 engine
are similar or identical to those on the more common 503. It is at
least a 25 year old design though the 503 appears to have been in
production until 2011 and used in many thousands of ultralights.
Fitting a spare from a 503 to a 505 would probably void the
certification.

While some of DG-400 engine parts are hard to find, DG were still
certifying replacement parts such as extend/retract motors and
ignition components etc. as recently as 5 years ago to keep DG-400s
airborne. The replacement parts are expensive, not because they cost a
lot, but because of the cost of getting them re-certified.

Frequently, the parts which become obsolete are made by major
manufacturers such as Bosch… water pumps, extend/retract motors are
good examples. What chance have DG and SH got of making sure Bosch
keep making water pumps? The alternative is to use a smaller
manufacturer such as DG have done with the 400 extend/retract motor
and hope that this size company does not go out of business or get
bought out by a larger company who then abandons manufacturing niche
items.

Where you have an engine connected to some electronics for engine
management systems, you do have real problems. At component level,
it's unlikely that spares will be available for very long at all so
the people who assemble the control unit are going to have to redesign
and re-certify it every few years to cope with that.

Electric and jet powered gliders are likely to have their own
problems, mainly because of the short life-cycle of any of these
designs compared with something like a Rotax engine.

Probably the problem is certification. If the engines were not
certified, they would cost a fraction the price and manufacturers or
third parties would be able to reengineer the power plant more easily…
an area which is sorely lacking.

D

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