Hi Sudindra,

As u r in Bangalore, go to Autoserv @ Banshankari. The Owner of this place
is our member Mr.Venkat. http://auto-service.blogspot.com/ .He is not only
a powerful techie man but also a nice person by nature. All the Best.

On 23 June 2010 13:24, Sudindra B J <[email protected]> wrote:

>   Hey Guys,
>
> I am Sudindra from Bangalore and I bought a 2004 model P150 kick start in
> Dec 09 and got it done up. The bore set was replaced and the bike was
> running with some problems with idling speed and some smoke. This is due to
> the carburettor which was also replaced (UG3 carb).
>
> About 2 months ago after service the vehicle started misfiring when
> running. The auto electrician replaced all the coils and the bike ran fine
> for exactly 760 kms and then the problem reappeared. Then it was located to
> be the problem of the CDI unit (as per the electrician). There was no
> original CDI unit available in the market but he somehow managed to procure
> a used unit and fixed the same. This ran fine for about 3-4 days and now the
> problem has reappeared.
>
> Part # of the CDI which came with the bike - DH 11 1019
> Part # of the CDI replaced is same as above.
>
> Some observations:
>
> 1. With the original unit which was in the vehicle there was a lot of
> starting problems and had to open the throttle to get the bike to fire when
> I kick started (also it would misfire when starting and it had to be kicked
> real hard to start). This has resolved with the present CDI. Even on the
> first start in the morning i just have to kick and it fires.
>
> 2. The mileage was around 45-47 Kpl with the original unit (with a lot of
> petrol smell from the exhaust) and this time with the replaced unit I have
> got 56 kpl (and the petrol smell from the exhaust is negligible.)
>
> 3. With the first CDI unit I had to keep the engine running above 3K rpm
> for it to be running (after the misfiring starts) but with the present CDI
> it has come down to 1.5-2K rpm. The bike always runs fine at higher rpms
> (with both CDI units)
>
> 4. One strange thing that I have observed all the 3 times when the problem
> started that it would occur when the bike came to reserve. ( I don't know
> whether this is sheer coincidence or it has some implication)
>
> Though we have hunted high and low at all places in Bangalore the original
> replacement part is not available with anyone and some of the spare part
> dealers advised me that BAL has not been supplying this part for quite
> sometime and was also advised to replace with what was termed as local part.
> I don't know whether this would be advisable and if it would cause any harm
> to the bike.
>
> Alternately is there some other bikes CDI which would match the same. If so
> advice with part #.
>
> Being without the bike is really impossible for me.
>
> COULD SOMEONE PLEASE HELP ME OUT AND ALSO LET ME KNOW IF THE REAL PROBLEM
> LIES WITH THE CDI UNIT OR ELSEWHERE.
> 
>

-- 
Regards,
james.r
The Speed Steed....

"Stormy", Pulsar-180 dtsi FTB, 20.0 k kms, TN09 AQ 5628, Jul 06.
Pulsar 150 KS non-dtsi, 40.3 k kms, TN23 H 4992, Aug 02 - Jul 06.


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