On 3/5/2014 9:07 PM, doog wrote:

        in hopes of explaining what is being talked around is this.
        You want 5V from 11V so there's 6V difference. Those linear
        regulators will give you the 5V at some current level(let's
        say 1A for simplicity). So you get 5V at 1A and that's
        5Watts(5V*1A) but that 1A of current is also involved in that
        6V drop from 11V to get you 5V. The energy/power wasted in
        that 6V drop is calculated by the current of your load( 1A )
        times the drop( 6V ) which is 6Watts in the example.


This is why Gerald is correct in his statement that the linear regulator is wasteful since in the example you only need 5W and have 6W of waste so have a total energy cost of 11W. A better solution would be a DC->DC converter and you can get those on amazon with free shipping from china(if you can wait) for less than $10. The take the input power turn it into a AC signal which can then be chopped and reassembled into a lower voltage with little energy loss.

for example:
http://www.amazon.com/gp/product/B008BHAOQO

Doug

The most important detail here is the 6W of waste heat. A linear regulator regulates the Voltage by generating heat. The heat generated in a linear regulator is measured in Watts and can be calculated as the Voltage dropped across the regulator times the current through it. From this discussion I understand that to be 6W (6V * 1A). The regulator will have a specification for the temperature rise from the die to case (or ambient) per Watt. A common LM340 in a TO-220 case, for example, has a 4C/W junction/case and 54C/W junction/ambient rating. In this example that means with no heatsink the junction will be 324C over ambient (54C/W * 6W). The 24V limitation is not the factor here, it's dissipating the heat. You will need a heatsink capable of disipating at least 17.6C/W to ambient just to keep the LM340 TO-220 from reaching its rated 150C limitation with an ambient temperature of 20C (20C + (4 + 17.6C/W) * 6W = 150C). At elevated operating temperatures you will need a better heatsink than that. I don't know what regulator you are using as you have not stated that publicly yet, nor do I know the maximum temperature for your application so I can't guess what size heatsink you will actually need.

Short answer: Use a big heat sink or a switcher.

Artie



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