Hi All
What should I listen for when evaluating speakers?

When comparing two speakers side-by-side, doing an AB comparison, be 
extremely careful to match the levels before evaluating. A slight level 
difference
can make one speaker sound better, even though the difference may not be 
perceived as a level difference. Some claim that you will be influenced by a 
difference
of less than 1/2 dB!

First and foremost, the sound should be natural. If you listen to vocals, 
close your eyes and try to picture someone singing in the same room with 
you.
Does it sound realistic? Likewise with instruments. You selected recordings 
of instruments that you like and have heard live. Do they sound like what 
you
remember them sounding like live?

Your very first impression should be something like "what nice sound". If 
your initial gut reaction is "gosh, what a lot of detail", the system is 
likely
to be heavy in the treble (often interpreted by beginners as "more 
detailed") and you'll probably find that annoying after a while. If your 
first reaction
is "hey, what powerful bass", then the system is probably bass-heavy, rather 
than ideal. The most common mistake for beginners is to buy a system with
REALLY powerful bass, because it sounds "impressive" at first. After a 
while, though, you'll get tired of being thumped on the head by your music.

Not to say that good bass and treble aren't important. But your first 
realization should be that the music is all there, and that it comes 
together as good
music, without one particular part trying to dominate it. Sit back and 
listen to it for a bit. You should be able to pick out the individual 
instruments
if you want. They shouldn't force themselves on you, and you should also be 
able to hear the music as a single piece, the sum of its parts, without 
feeling
like each of the instruments is trying to grab your attention away from the 
others.

You should check how things sound with the amp turned up, and also with it 
turned down to a fairly low volume level. Some speakers which sound very 
nice
at low levels begin to sound confused, like they can't cope, when turned up. 
On the other hand, some sound nice loud, but sound thin and bodiless when
you turn them down a bit. With the spoken word or female vocalist, listen 
for "sibilance", a pronounced 'hiss' at the end of 's' and 'z' sounds. It 
shouldn't
be there. Most planar speakers just can't play very loud. Whatever you hear, 
do some auditioning at the maximum volume you anticipate ever wanting.

It is acceptable and sometimes desirable to switch the stereo to mono to 
evaluate naturalness. Mono is a good test of both the room and the speakers. 
The
image should be rock-solid dead center, and not move with signal or level. 
If it isn't perfect mono, it will be nearly impossible to create a good 
stereo.

A speaker in a large box is capable of producing low frequencies at higher 
volumes with more efficiency than a small box, but that doesn't mean that a 
small
box can't have great bass, it just won't be as efficient and can't play as 
loud.

Good speakers can "recreate a natural stereo sound stage", placing some 
instruments to the left of the left speaker, some sounds in the middle, and 
some
to the right of the right speaker. Poorer speakers make it harder to 
localize voices.
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Why use a subwoofer? Will it help? One or two?

One reason to get a subwoofer is to add bass to a feeble system. A second 
reason is to move the lowest frequencies to a separate driver, and thereby 
reduce
a particular kind of distortion caused by the nonlinear mixing of different 
sounds, called "intermodulation distortion". A third is to increase the 
power
handling ability of the system and the overall reliability. All are valid 
reasons, but it isn't so simple.

To improve the sound of a good speaker system, a subwoofer must "integrate 
smoothly" into the system, extending the bass without causing peaks or dips.
Many subwoofers have a crossover that goes between your amp and your main 
speaker which sends the lows to the subwoofer and sends the higher frequency
signals to the main speakers. This may damage the perfect sound of a good 
system, it may sound similar, or it may sound better.

Most good small speaker systems have a bass peak at resonance, which 
attempts to compensate for the absence of lower bass.Like it or not, this is 
the only
way to make a small system sound realistic. If the small system is done 
well, the improvement you will get from a subwoofer will be small, but still 
real
and, to many, significant.

Correctly done, a good subwoofer will enhance the sound of a good small-box 
system. Done wrong or haphazardly, anything is possible. Even a fine large 
speaker
system might benefit from careful addition of a subwoofer. However, the 
better the original system, the more likely it will be that a modest 
subwoofer
will do more harm than good.

Low frequencies travel less directionally than high frequencies, so many 
people say that only one subwoofer is required for good sound. This is true 
to
some extent, but not completely true.

There are a few reasons for getting two subwoofers. Some feel that you need 
two subwoofers to accurately reproduce the stereo image, no matter how 
little
low-frequency stereo information there is. Others feel that two subwoofers 
are much easier to set up in a room, less likely to excite standing waves in
the room, and give smoother sound.

A third reason is that two subwoofers can produce twice the sound of one. 
Finally, even though subwoofers produce very low frequency sound and very 
low
frequency sound is non-directional, subwoofers also have output at 100 Hz, 
and sound at 100 Hz is directional, so two subwoofers will give a slightly 
better
stereo image than one. Assuming, of course, that the two are separated by at 
least two feet.

Finally, even though original source signals rarely contain any music with 
stereo components below 50Hz, there may be some noise component with 
low-frequency
out-of-phase noise. This unusual noise might add a sense of space to a 
recording if it is reproduced by a system in which the woofers are very far 
apart.

It is still true that a single good subwoofer, correctly added to a system 
will help the sound but two will probably help more.
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How do you connect a subwoofer to a stereo?

Many subwoofers contain their own amplifier and crossover. For these, take 
the preamp output and feed it into the subwoofer amp input and also into the
main amplifier.

For other subwoofers, just run them in parallel with your main speakers, or 
combine them into your system with your own bass amplifier and crossover.

Some A/V receivers contain a splitter specifically for use with subwoofers. 
If you have one of these, you will either want a separate amplifier for your
subwoofer or an amplified subwoofer.

Consult the manual which comes with the subwoofer.
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What do I need for surround sound?

"Surround Sound" has referred to a number of different products over the 
years. Many mass-fi receivers have "Surround Sound" buttons that do little 
more
than muck up the imaging.

In recent years the term "Surround Sound" has become synonymous with the 
surround systems produced by Dolby Laboratories. Dolby Surround comes in 
several
flavors, such as passive surround (which simply decodes the phase 
information and sends it to the rear speakers) and the more advanced system 
called Pro
Logic. Pro Logic system uses computer circuitry to route directional 
information to the appropriate speakers.

Generally, one needs at least two more speakers beyond the main stereo pair. 
Advanced Pro Logic systems such as the Lexicon and Fosgate can accommodate
several more speakers beyond the two additional ones (usually placed in the 
rear). Often one can find Pro Logic systems with two front, two rear, two 
side,
as well as a center channel speaker for dialogue.
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I was just approached (accosted?) by a couple of kids driving a van that 
said they had some GREAT speakers to sell. Am I getting ripped off?

Yes, you most certainly are. The speakers these people sell are none of what 
they describe. They are never used in studios. There might be one or two DJs
out there that use them because they can't afford anything else. They are 
not overstocks, and in all likelihood, they are NOT HOT!.

Are they good speakers? They're no better than the big boom boxes you find 
in $400 rack systems in department stores. They are worth no more than what 
the
kids paid for them ($100/pr).

The speakers go under names like "Acoustic Monitor DB IV", "Acoustic 
Linear," "Pro-Poly," "Audio Reference 4350", "Omni Audio", and so on. They 
all "feature"
things like "liquid cooled 3" tweeter", poly-cone 12" woofer, fantastic (but 
impossible) frequency response, 98 db/watt sensitivity, and so on. The brand
names are remarkably similar to reputable firms, but different enough to 
delay law suits.

These speaker are made by a couple of manufacturers with the intent of being 
sold exactly this way. They cost the kids in the van about US $100 a pair,
and the kids are given minimal training about what kinds of stories to use, 
what parking lots are the most likely to generate sales (department store 
parking
lots near colleges in September is a great time for these guys).

Anything over the US $100 the kids paid is pure profit.
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What speakers should I consider in the $XXX/pair price range?

This is probably the most commonly asked question on rec.audio, and also the 
most impossible to answer. The market keeps changing, everyone has different
tastes, and no one has the time to listen to even 10% of the products 
available in any country. Also, many good products are only available in 
specific
regions or countries.

If you really want recommendations and are willing to listen to the opinions 
of others, check the past few issues of Stereophile Magazine. Although they
are strongly biased towards very expensive gear and have their own 
particular other biases, they do steer you to some very good equipment in 
their frequently-updated
list of "RECOMMENDED COMPONENTS".
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Can you build better speakers than you can buy?

Some people can build better than you can buy. These people are either 
experts, golden ears, extremely well equipped, inspired, or a combination of 
the
above.

Some companies have plans available to entice you into buying their drivers: 
Audio Concepts, Audax, Dynaudio, Focal, KEF, and Scanspeak. Your success 
rate
with these plans will probably be very good IF your cabinetry skills are 
very good and IF you follow the plans precisely. If you deviate (as everyone 
does),
anything is possible.

Stereophile has published three different plans designed by Dick Olsher 
which are similar two-way ported systems. A recent one of these was in 
Stereophile
Nov '90, pages 94-127. Audio Magazine published a plan called "The Pitts" by 
Ken Kantor, in Audio, Nov '88 pages 65-71 continued in Dec '88 pages 73-77.
This plan is a two-way sealed box.

I have built one published design and one manufacturer's design. I believe 
that both met my expectations. They took me a long time to build, taught me 
a
lot, were fun projects, and sounded good when finished.

I also believe that a commercial system which cost what my parts cost will 
never sound anywhere near as good as the one I build. If you consider 
$2/hour
for my time, however, building is financial suicide.

Designing your own system is even more a can-of-worms, and should be left to 
those with either a strong stomach, a very forgiving ear, infinite 
resources,
or excellent guidance.
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How can I improve the sound of my speakers?

The best way to change the sound of your speakers is to change where you put 
them. Ideally, the speakers should be located at ear level, in front of you,
squared off between you. It's then a matter of fiddling with:
List of 4 items
. the angles
. the distance apart
. the distance from you
. the distance from the wall.
list end

Just moving the speakers around in the room or putting them onto stands can 
make a major difference.

Other than that, speaker modifications can be a can of worms, or can produce 
very subtle changes, which you might prefer. For example, you might improve
a speaker by adding some cross braces of 1"x1" wood from left to right and 
from front to back. This will stiffen the cabinet and reduce speaker cabinet
wall vibrations, which probably hurt sound quality. Alas, this will be most 
effective with lower-cost and poorly built speakers.

Along similar lines, some claim success putting lead wire or epoxy putty on 
thin parts of the speaker to damp out resonances. You can try doing this to
the thinner parts of the speaker "basket" or frame, or to the front "baffle" 
or supporting panel.

Still another "tweak" is to add sound deadening felt pads to the inside 
walls of the speaker. Instead of felt pads some advocate sand-filled latex 
coatings
on the inside walls of speakers. Others advocate ceramic tiles held in place 
with "thinset".

Still others rave about commercial products like AC Glop, Acoustic Magic, 
and Bostik Sheet. However, the people who rave about these products tend to 
be
the same people who sell them.

Any change along the lines of adding felt, cross-bracing, or putty will have 
subtle effects on the sound.

For the brave at heart, you can replace old or cheap drivers with better 
ones, but the results of this one change can be very dissatisfying if you 
happen
to get the wrong type of driver for that application, and may never sound 
right, even if you use a similar driver. Speaker system design is still 
somewhat
of a science and somewhat of an art. Throwing paint on a canvas often makes 
a mess.

Whatever change you try, don't "burn your bridge" home. Be sure that you can 
undo whatever change you did, just in case. Many tweaks to good speakers, no
matter how well thought through, will correct for one flaw, but create 
others, or correct a flaw that the designer had cleverly used to his 
advantage.
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How can I replace/re-cone my old speakers?

The best chance of success is to buy an identical replacement speaker driver 
from the manufacturer of the system.

Second choice is to buy the exact same driver from a distributor. This is 
sometimes difficult because it is hard to learn exactly what driver the 
manufacturer
used. In addition, EVEN IF the manufacturer used stock speakers, they might 
have used matched pairs or selected speakers by hand for an exact set of 
specific
characteristics.

There are companies that rebuild drivers, but they charge quite a bit. I 
have heard $75 per driver. This is rarely done for anything but very 
expensive
commercial drivers. Speaker manufacturers will often sell owners the 
materials that they need to repair a speaker. If you are handy with delicate 
things,
it is worth a try.

In addition to speaker manufacturers, there are companies which sells 
rebuild kits for approximately $30 per pair, containing new foam, a special 
glue,
and instructions. If you have a blown or distorted voice coil, this still 
won't help. A few netters have used rebuild kits from this company 
successfully.

Contact:

Stepp Audio Technologies
PO Box 1088
Flat Rock NC 38731 USA
800-747-3692

Two other vendors of speaker repair parts are:

Parts Express (sells 8", 10", 12", & 15" repair kits)
340 E First St
Dayton OH 45402-1257 USA
513-222-0173

Simply Speakers
P. O. Box 22673
St. Petersburg FL 33742 USA
800-767-4041 or 813-571-1245

Also check out:
http://www.decware.com/surround.htm
and
http://www.les.safety.net/stepp.html
for directions on replacing speaker foam.

Some speaker manufacturers have very good warranties. Electro-Voice 
warranties all professional products for life. KEF has a similarly broad 
warranty on
their speakers. Contact the manufacturer first.
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What computer programs can I use to design speakers?

There are many useful programs available, but none are complete without a 
good knowledge of speaker design. Further, you will NEED to supplement any 
program
with hand tweaking for the best sound. Finally, no simulation program is 
ever useful without good model parameters, and the parameters which 
manufacturers
give you are often imperfect, so many good designers strongly recommend your 
own lab measurements. The Loudspeaker Design Cookbook (see 12.9) tells you
how to measure a speaker, and also gives enough theory to feel confident 
with a good program. You can get a lot done with a simple spreadsheet and 
the
equations in a book like The Loudspeaker Design Cookbook.
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Can I magnetically shield my speakers for use near a TV?

You probably will need to buy speakers that are made with an integral 
magnetic shield. Magnetic shielding is usually done by either shielding the 
speaker
magnet or by cancellation of the magnetic field very close to the magnet, or 
by both. Shielded speakers are NOT built by lining the enclosure with metal.
While it sounds like a good idea, it doesn't work.

A common magnet shield is a mild steel cup around the magnet. This is the 
cheapest shield, and is usually fairly ineffective. It also will interfere 
with
the speaker's critical magnet gap, so this type of shield can hurt speaker 
performance by shorting the magnetic field and reducing the magnetic flux 
density
in the gap, which can reduce efficiency and affect the speaker's low 
frequency performance.

Cancellation is done using a reverse-polarized magnet glued to the back of 
the main magnet. If done right, it can almost completely cancel the rear 
stray
field. In some cases it can also increase the magnetic flux density in the 
gap, which may or may not be desirable.
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What are fluid-filled (fluid-cooled, ferro-fluid) tweeters?

These tweeters are built almost exactly the same as other tweeters. They 
look and act almost exactly the same, too. The only difference is that they 
have
a small, controlled amount of a special fluid inserted into the gap between 
the magnet and the voice coil.

One big effect of adding this fluid to a tweeter (or to any speaker) is that 
it makes the voice coil capable of dissipating more heat. This means that 
the
speaker can have a lighter voice coil, for better performance, or a higher 
power rating for the same voice coil. The other big effect of this fluid is
to add mechanical damping. The frequency response and transient response of 
the driver will change, possibly for the better.

In addition, this fluid may help center the voice coil, may lubricate the 
voice coil, and may help keep dirt out of the gap. This fluid will not 
increase
the magnetic field, concentrate the magnetic field or otherwise change the 
magnetic circuit. Nor will it cushion impact if the voice coil bottoms.

The fluid used for this purpose is often called "ferrofluid". It consists of 
sub-microscopic particles of magnetic material suspended in special oil. 
This
fluid stays in the gap because of the strong magnetic pull of the magnet. 
There is some debate over whether these fluids can dry out with time. 
Manufacturers
claim that the oil used is non-volatile.

It is possible to use ferrofluids in mid-range drivers and woofers. However, 
as tweeters tend to have the most fragile voice coils, tweeters have the 
most
to gain from ferrofluid. There are various different fluids on the market, 
some of which have characteristics tailored to tweeters, some to woofers, 
etc.

It is very risky to blindly add fluid to a driver. It may not be compatible 
with the adhesives used in the driver, may not be practical with the 
particular
driver layout, and is impossible to remove. Permanent driver damage is 
possible.
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Should I use spikes under my speakers? Pennies under the spikes?

Spikes prevent speakers from rocking. They also couple the speaker directly 
to the floor. Spikes will pierce carpet. Some spikes will damage carpet. 
Most
will just put a small hole in the carpet which is invisible. Putting a heavy 
speaker directly on carpet will cause a permanent mark on the carpet. Spikes
can prevent this.

If you have a pretty hardwood floor, then spikes will definitely damage the 
finish. A rigid disc under the spike will distribute the load and lessen the
damage. Any coin should work fine. Using a coin will not change the 
speaker/floor interaction. Do not use a coin with a carpeted floor. 
Alternatives to
spikes for wood floors are Blu-Tack and similar products. (see 12.19)

If your floor is extremely rigid, then the spikes will make the speaker more 
rigid. If the floor is more conventional, such as a suspended floor or a 
wooden
floor over joists, spikes can have a positive or negative effect, depending 
on the resonant characteristics of the floor/speaker system.

The counterforce resulting from a forward cone motion in a speaker may try 
to move the speaker backwards, but spikes will have little or no effect on 
this.
Most audible effects from spikes are due to coupling the speaker to the 
floor, so it will be less likely to resonate on its stand. Some argue that 
in most
cases, spikes will have no audible effect at all. Try it for yourself.
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How do you couple speakers to speaker stands?

Ideally, your speakers should sit flat on the speaker stand or floor. They 
shouldn't see-saw back and forth if nudged.

One good way to accomplish this is to use a small dab of putty under each 
corner of the speaker. There are a few common putties used for this, but all 
share
the properties of being very elastic and staying flexible indefinitely. 
These putties are inexpensive, removable, and reusable.

Try either Blu-Tak, which is available in the UK from office supply stores 
for cleaning typewriter elements, Faber Castell UHU Hold-It, which is 
available
in the US from office supply stores for holding up pictures, DAP's Fun-Tak, 
which is sold in hardware stores for holding up pictures, or Pritt Buddies.
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What is a Sealed, Ported, Bass Reflex, Acoustic Suspension, Bandpass, and 
Coupled Cavity Speaker? Which is better?

All are "direct radiator" enclosures, so called because the sound is 
produced directly from the driver (the "radiator") without the assistance of 
a contrivance
such as a horn.
List of 1 items
. SEALED BOX:
list end

The simplest direct-radiator system. The rear of the driver sees a sealed 
enclosure, and none of the rear output of the driver contributes to the 
sound
output. Depending upon how stiff the mechanical suspension is vs how stiff 
the enclosed air in the enclosure is (and that's a function of the size of 
the
box), you can have either an Infinite Baffle enclosure, in which the 
mechanical suspension is the dominant source of system stiffness and the box 
is large;
or an Acoustic Suspension enclosures, where the air in the box is the 
dominating stiffness, and the box is small.

Sealed boxes tend to be the lowest efficiency systems for a given box size 
and bass cutoff frequency.
List of 1 items
. VENTED ENCLOSURES:
list end

Also the same as Bass Reflex, Ported, or Passive Radiator. Here, an aperture 
in the box provides a means for the rear output of the cone to contribute to
the total output of the system. However, it only contributes over a very 
narrow range of frequencies. In fact, in a properly designed system, the 
front
output of the cone is reduced at the same time the output of port increases, 
so the port DOES NOT ADD to the output of the woofer, it REPLACES the output
of the woofer at these frequencies. This, if done properly, can 
significantly reduce distortion and increase power handling at very low 
frequencies, a
region that can be difficult for drivers.

Vented systems can be up to 3 dB more efficient than a sealed box system 
that has the same bass cutoff frequency and size.
List of 1 items
. BANDPASS:
list end

These are compound systems in that they have at least two enclosures: one on 
the front and one on the rear of the driver. The enclosure on the front, 
which
looks remarkably like a vented box (because it is), acts as a low pass 
filter, and, can couple the output of the woofer more efficiently to the 
outside.
They have several useful advantages. For example, the front enclosure can be 
used as a very effective acoustic crossover, filtering out mechanical noises
generated by the woofer, something no electronic crossover can do. For very 
low frequencies, such an acoustic crossover can be far less expensive and 
more
easily designed than an equivalent electronic crossover.

They are called "bandpass" because the combination of the rear enclosure and 
the driver form the high pass portion while the front enclosure forms the 
low
pass section. Making the bandwidth of the system narrower raises the 
efficiency of the system.
List of 1 items
. COUPLED CAVITY:
list end

A variation of bandpass and vented systems, they are the results of a 
designers attempt to solve specific problems. They consist of two or more 
rear enclosures,
each coupled to the next by a vent. Each enclosure/vent combination is 
another resonant system, and the combination is essentially, a high order, 
multi-tuned
resonant system.

Generally, these systems have quite complex response and are difficult to 
design. No comprehensive theory on their operation exists like that for 
sealed,
vented and bandpass systems.
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What is the best material to make speaker boxes out of? Why?

An ideal speaker cabinet material would be very stiff, so that it would not 
tend to move with variations in box air pressure. It would also be very well
damped, so that if it ever does deflect from air pressure, it will come back 
to the original position without resonating. It would also have a very high
resonant frequency (supersonic), so that low frequency box air pressure 
would not cause it to resonate. An attractive material is preferred, and 
additional
credit is given for a material which is easy to cut, glue, and finish. A 
great material would be cheap, too. Finally, it would be nice if the 
material
were light, because we all have to move our speakers sometimes, and it's 
hard to appreciate good speakers with a sore back.

With all of those attributes, it would seem that no material is perfect. 
However, there are many materials that have enough of the above good 
attributes
to make excellent speaker cabinets. Yet each has advantages and 
disadvantages.

In the list of good speaker box materials below, letters are used to 
indicate which attributes the material possesses.

S = Stiff
D = Damped
H = High Resonance
A = Attractive
M = Machinable
C = Cheap
L = Light
List of 1 items
. MEDIUM DENSITY FIBERBOARD (MDF):
list end

SDMC This is the most practical material for quality speakers. It is harder 
to find than plywood, but most lumber yards can special order it. It cuts 
very
nicely and has a smooth surface. It takes veneer very well. However, bring a 
helper when you pick the stuff up. One sheet is very heavy. MDF is harder
on tools than common wood, but easier than particle board. This is the 
material that many great speaker makers use. US $45 for a 4'x8'x1" sheet. 
Density:
50 lbs/cu ft.
List of 1 items
. POLYCARBONATE (LEXAN):
list end

DM A clear or solid-color polycarbonate box can look strikingly good. 
However, this is not a cheap material. To locate it, look in the classified 
directory
under PLASTICS. US $400 for a 4'x8'x0.5" sheet. Density: 75 lbs/cu ft. 
Acrylic (Plexiglass) is cheaper than Polycarbonate, but weaker and poorer 
damped
(not recommended).
List of 1 items
. MARBLE:
list end

SDHA One challenge with marble speaker enclosures is cutting holes for the 
drivers. A carbide bit on a router will work, but it will dull quickly. 
Marble
is also difficult to glue, so bracing is difficult. But it sure is pretty 
when you're done! US $25 to $45 per 1'x1'x1.25". Density: 160 lbs/cu ft.
List of 1 items
. PLYWOOD SHEETS SPACED AND FILLED WITH SAND OR LEAD SHOT:
list end

SDAMC If you have time on your hands and want a great impractical box, try 
this. Make a simple box out of common plywood. Then glue cleats on the 
outside
of the box to space the outside plywood from the common plywood. Glue 
hardwood-veneered plywood to the cleats and pour sand or lead shot into the 
spaces
between the cleats. It won't be light, but with the filler, it will be 
extremely well damped. In addition, if you use strong cleats and glue well, 
the
box will be extremely stiff. One person used different size Sonotubes as an 
alternative to plywood, and filled the space between them with sand. Be sure
to sterilize the sand in your oven before putting it in the box.
List of 1 items
. ALUMINUM SHEETS SPACED AND FILLED WITH ALUMINUM HONEYCOMB (Aerolam):
list end

SDHL Airplanes use this material for flooring. Next time a plane crashes in 
your neighborhood, see if you can get the wreckage for your next speaker 
project.
You can't get a better, light-weight material. Celestion has exploited this 
for some great products. If you're really ambitious, you can make your own
sandwich out of high-quality plywood faces and a thick honeycomb core. You 
will probably need an epoxy to glue the honeycomb to the plywood. A 
home-brew
sandwich is easier to cut and glue than Aerolam.
List of 1 items
. FORMED CONCRETE:
list end

SDHC There are tricks to working concrete, such as to cast braces, rebar, 
and steel-wire right into the mix. Also, some concrete is better damped than 
other.
Remember to oil your concrete forms so that they can be removed. Most 
concrete speakers use an MDF front panel, but you can pour one if you use 
cardboard
tubes or plywood rings to mold the concrete into the shape of a speaker 
cutout. Alternately, you can make a common veneered plywood speaker box and 
cast
concrete inside it for stiffening.

Any box can be improved by making the walls thicker, by bracing the walls, 
and by stiffening the walls. The stiffness of a material goes up as the cube
of the thickness, so a slightly thicker material is much stiffer. A thicker 
panel will also have a higher resonant frequency because the stiffness goes
up faster than the mass.

Consider lining the inside of your speaker with ceramic tile, attached with 
thinset mortar. You can get tile remnants cheaply. They are easy to apply 
and
can be added as an afterthought to an imperfect box. However, be sure to 
attach all braces before tiling, because it is hard to attach anything to 
tile.

Also consider bracing any weak parts of the box. For example, all joints 
will benefit from a wooden cleat. The back of the box will benefit from 
stiffeners
where the speaker terminals are attached. Most importantly, brace the front 
panel, or make it out of a double thickness of material.
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What size fuse or circuit breaker should I put in my speaker to protect it 
from damage?

Most modern speakers consist of a box containing more two or more drivers 
interconnected through a network of inductors, capacitors, and resistors. 
One
fuse or circuit breaker in series with that array can't possible protect all 
drivers.

Conventional circuit breakers are a very bad choice for speaker protection. 
They add series resistance, series inductance, and lousy electrical 
contacts,
all tending to degrade performance. Moreover, breakers have a trip 
characteristic that does not match the damage mechanisms of speakers.

Fuses are a better choice, but still are not very good. This is because 
speakers have complex thermal behavior. Loud playing will warm up the voice 
coil
making it more sensitive to damage. No fuse takes this into account 
correctly. A fuse will do a better job of protecting tweeters, but is still 
not perfect.

If you want to protect a speaker with a fuse, use the lowest current, 
fast-blow fuse which will not blow during normal listening. This may trip 
prematurely
in a very loud passage, or may degrade sound quality, but it is your best 
bet for fuse protection. For a woofer, start with a 1 Amp fuse and work up. 
For
a tweeter, start with 100mA and work up.

There are also cheap tweeter protectors available which contain a light bulb 
and a resistor potted in a small tube. They work pretty well, and if you 
reduce
the tweeter network's series resistance by a few tenths of an ohm, they are 
not terrible for the sound. But they are audible and not failsafe.
edit

Why are speakers labeled + and - or Red and Black?

Speakers make sound my pushing and pulling at the air with the motion of 
their cones or diaphrams. When a positive voltage is applied to the red or 
"+"
terminal on a standard speaker, it causes the cone to move outwards and push 
air.

If you have two speakers side by side and one cone moves out while the other 
moves in, air will move between the two speakers but not much sound will 
escape.
The two cone motions will cancel eachother. So when you have two speakers 
close together, it is vital that they be wired "in phase", with positive 
voltage
going to the "+" terminal of both speakers at once. You can do this by 
wiring the speakers in parallel or series. In almost all cases, parallel is 
preferred.
If wiring speakers in parallel, the "+" output should go to both "+" 
terminals and the "-" output should go to both "-" terminals. If wiring 
speakers in
series, the "+" output should go to one "+" terminal. The other terminal 
("-") should go to the second speaker "+" terminal. The other terminal ("-") 
of
the second speaker should go to the "-" output. See the FAQ section on 
amplifiers for more on series and parallel connections.

Even if speakers are not side by side, it is good to wire them in phase. For 
very low frequencies, speakers 15 feet apart are effectively close together
and the same cancellation effects mentioned above apply. For higher 
frequencies, the effects are more subtle but still important. One symptom of 
wiring
speakers wrong is that the stereo effect is imperfect. Instead of a main 
sound seeming to come from the center, the sound of the lead vocalist, for 
example,
may seem to come from outside the room. Other odd effects are also possible.

So when in doubt, always wire "+" to "+".
edit

What is the best "stuff" to fill a speaker cabinet with?

The following discussion will focus on practical facts on speaker cabinet 
stuffing and on sealed systems. Theory is limited help in selecting speaker 
stuffing.
Vented system do share a few of these same issues and will also be 
mentioned, but the goals and physics of stuffing a vented box are different 
than those
of a sealed box.

NHT speakers use polyester fill. Some use a Danish polyester that mimics the 
properties of fiberglas very closely. Excluding this special poly, there are
two kinds of polyester available: pillow stuffing, and audio-spec polyester.

Forget common pillow fill. It's cheap and easy to get. If you use enough, it 
will damp the midrange, and that's a lot better than an empty box but it has
little effect on lower frequencies. "Mountain Mist Polyester Fiberfill" from 
Stearns Technical Textiles is a common, inexpensive material that is said
to perform as well as audio-spec polyester. Stearns also sells "Fiberloft 
Premium Grade Polyester" to some speaker makers. Mountain Mist is a coarser 
fiber
than Fiberloft, but both are the same composition. We have no information on 
differences in acoustic properties between Fiberloft and Mountain Mist, but
Fiberloft makes softer pillows and costs more. Both are available from these 
chain cloth stores:
List of 5 items
. Cloth World
. Hancock Fabrics
. House of Fabrics
. Jo Ann Fabrics
. Minnesota Fabrics
list end

For more information, contact:

Stearns Technical Textiles
100 Williams Street
Cincinnati OH 45215
513-948-5252 or 800-345-7150
http://www.palaver.com/mountainmist/
E-mail: [EMAIL PROTECTED]

For lining the walls of a vented enclosure to reduce internal reflections, 
or filling a transmission line to absorb the back wave, highly absorptive 
wool
or fiberglas are ideal. However, these materials do not provide the desired 
results in a sealed system. They will provide more reflection absorption 
than
polyester, but the latter is quite good in this regard in the critical 
midrange. In a sealed system you don't want absorption at lower frequencies 
anyway;
you want damping and isothermal conversion. (Author's note: I have tried 
"all-out" efforts using fiberglas lining and polyester fill to achieve the 
best
of both worlds. I found little practical benefit over polyester alone.)

Most professional designers agree that practical experience, combined with 
trial and error is the best way to get optimum stuffing material, quantity, 
and
method for a given design. This is why good designers routinely experiment 
with fill in the development of a new system. If you are designing a system
that differs substantially in shape or volume or source impedance (passive 
crossover) from one of known reference, you will need to experiment to get 
best
performance.

Adjusting the filling is the last step in getting bass right, and is used 
mostly to fine-tune the system Qtc and resonance. As increasing amounts of 
polyester
are added to a sealed box, the resonance and Q gradually go down. This can 
be shown mathematically to be due in roughly equal parts to the effects of 
simple
resistive damping and isothermal conversion. At some point, a minimum is 
reached, and further material reverses the trend by taking up volume. An 
experienced
designer can find the optimum amount of fill in a few trials by monitoring 
the impedance versus frequency curve as stuffing is added or removed.

Filling also has the important effect of reducing internal reflections, to 
reduce standing waves and comb filtering. However, the amount of filling has
comparatively little effect on this.



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