Wow!  Lot’s of info.  Thank you bery much.

 

Tom

 

From: [email protected] [mailto:[email protected]]
On Behalf Of Darrin Porter
Sent: Friday, June 05, 2009 9:29 AM
To: [email protected]
Subject: RE: [BlindHandyMan] regulating air flow

 






Tom,

I would guess that anywhere that sold pneumatic parts or even tires could
supply you with what you need. See blow for some additional info.

As you well know, most common tire valves are rubber and probably wouldn't
work in a compressed air system, but some truck and other heavy equipment
tires use brass valves, which could probably be easily modified to serve
your purpose.

Schrader valve

The Schrader valve (also called American valve)
invented by
August Schrader
in 1891
consists of a
valve stem
into which a valve core is threaded, and is used on virtually all automobile
tires and most wider rimmed bicycle tires. The valve core is a
poppet valve
assisted by a spring.

Uses

In addition to tube and tubeless tires, Schrader valves of varying diameters
are used on many refrigeration and air conditioning systems to allow
servicing,
including recharging with refrigerant; by plumbers conducting leak-down
pressure tests on pipe installations; on the fuel rail of some direct fuel
injection
engines; and on the buoyancy compensator hose of SCUBA
regulator
systems, allowing the user to remove and attach the hose while in use.

The valve

A Schrader valve consists of a an externally threaded hollow cylindrical
metal tube, typically of
brass
. In the center of the exterior end is a metal pin pointing along the axis
of the tube; the pin's end is approximately flush with the end of the valve
body.

Generally, all Schrader valves used on tires have threads and bodies of a
single standard size at the exterior end, so caps and tools generally are
universal
for the valves on all common applications.

A new development is Schrader valve stems with integrated transmitters for
tire pressure monitoring systems
(TPMS).

The valve cap

A valve cap is important on a Schrader valve because if one is not fitted,
dirt and water can enter the outside of the valve, potentially jamming it or
contaminating the sealing surfaces and causing a leak. Rock salt and other
chemical deicers used in the winter are especially damaging for the brass
components
in the Schrader valve.

Metal valve caps usually have, in addition to a handy deflating tool, a
small rubber insert to permit a good seal against the valve body; a cap of
this
kind also helps to prevent air escaping from a slightly leaking valve.
However, the vast majority of Schrader valves used for tires are fitted with
plain
black plastic caps which effectively serve only to keep contaminants out of
the valve stem.

There are also special pressure monitoring valve caps available that use a
spring loaded piston to raise a green flag when the pressure is at or above
the
correct setting. Upon losing pressure the green flag is retracted to reveal
a red pin, hopefully catching the attention of the owner before fuel is
wasted
by running the tire under-inflated.

Recently, colored plastic valve stem caps have appeared. Certain automobile
tire dealerships are promoting the use of dry
nitrogen
to inflate tires. Dealers claim that eliminating oxygen and water will
prolong the life of both tires and wheels. These dealers install green caps
to signify
that the tires are filled with nearly pure (typically about 95%) nitrogen.

Other vendors are selling caps in a variety of other colors for purely
decorative purposes. The decorative category even includes caps that light
up when
the wheels move.

Presta valves vs. Schrader

Presta
and Schrader valves are both good at sealing high pressures. Their chief
differences are that Schrader valves are larger and have springs that close
the
valve except when the pin is depressed. Schrader valves are used in a wide
variety of compressed gas and compressed liquid applications. Presta valves
are used only for bicycle tires.

Compared to Presta valves, Schrader valves used for bicycle tires have a
greater diameter, requiring a larger diameter hole in a bicycle rim. While
not
a concern on wider bike rims, it will weaken a narrow wheel rim, precluding
their use on
racing bicycles
. Another disadvantage of the Schrader is that the air chuck must depress
the spring-loaded pin before air can flow during inflation, whereas the
Presta
valve relies solely on internal air pressure to keep it shut. This means
that some air is lost while attaching and detaching pumps to Schrader
valves.

A rim drilled for Presta valves may be converted to accept Schraders by
drilling with a 21/64" bit, but care must be taken to de-burr the resulting
hole
to prevent damage to the tire and innertube.

Screw-on adapters are available at bike shops to give a Presta valve the
diameter required for using standard air fittings.

Dimensions

Schrader valves are classified by their material, diameter of intended rim
hole, length, and shape.

* TR-4 - straight metal stem (8 mm dia.)
* TR-6 - straight metal stem (8 mm dia.)
* TR-13 - straight rubber stem (11.5 mm dia.)
* TR-15 - straight rubber stem (16 mm dia.)
* TR-87 - short 90° metal stem (10 mm dia.)
* TR-87C - tall 90° metal stem (10 mm dia.)

The standard Schrader valve has the following threads:

External thread

* Metric: 7.7 mm OD, thread root diameter is 6.9 mm x 0.794 mm pitch.
* English: 0.305 in OD, thread root diameter 0.302 in x 32 tpi (threads per
inch)

Internal thread (to accept the threaded valve core)

* Metric: 5.30 mm OD x 0.706 mm pitch
* English: 0.209 in OD x 36 tpi.

For refrigeration, a 1/4" male
flare fitting
is used, with the same internal thread as above.

Probably more information than you ever wanted!

Darrin

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