[uucdigest]          Sunday, August 24 2003          Volume 03 : Number 6694



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In this BMW UUC Digest:

       Re: [uuc] E36 Heat shield, cam chain tensioner
       Re: [uuc] Newbie M3 
       Re: [uuc] E36 Heat shield, cam chain tensioner
       RE: [uuc] E36 - fuel pump relay not actuating, help!
       Re: [uuc] M20 Engine Overheating
       [uuc] Re: Hard Brake Line Needed
       [uuc] <Z3> trunk lock Q

----------------------------------------------------------------------

Date: Sun, 24 Aug 2003 14:55:57 -0400
From: "C. Baker" <[EMAIL PROTECTED]>
Subject: Re: [uuc] E36 Heat shield, cam chain tensioner

Replying to my own post...

Michael Kelley was kind enough to respond with a link describing primary
chain tensioner replacement for a '95 M3.  I will assume mine is the same.
However, from this link and the Bentley, I can see that the part I received
when asking for the "timing chain tensioner" is actually the secondary
timing chain tensioner.  It looks like this one is more difficult to
replace.  Do I really want the "primary" tensioner and got this other part
in error?

Thanks again for any advice.

Chris B.

- ----- Original Message ----- 
From: "C. Baker" <[EMAIL PROTECTED]>
To: "UUC Digest" <[EMAIL PROTECTED]>
Sent: Saturday, August 23, 2003 8:59 PM
Subject: [uuc] E36 Heat shield, cam chain tensioner


>
> I'd also like to replace my cam chain tensioner in the next week or so.
> I'll confess to not exaiming the Bentley thoroughly yet, but I looked
close
> enough to see that they don't address this as a stand-alone operation.
I'm
> assuming the valve cover needs to be removed - anyone want to comment on
the
> approximate time required for this operation?  Any items of note that
might
> be useful?  Anything else I should do while I'm in there?
>
> Thanks,
> Chris B. <---- with quite a few new scrapes
> '94 325i <---- with a new fuel filter
>
>
>

------------------------------

Date: Sun, 24 Aug 2003 13:21:21 -0700 (PDT)
From: willie yeo <[EMAIL PROTECTED]>
Subject: Re: [uuc] Newbie M3 

80 ft-lbs is the recommend torque setting.

Will

- --- Peter du Bois <[EMAIL PROTECTED]> wrote:
> Took the plunge and bagged the '97 M3 last week.
> Many thanks to those that answered the pre-plunge
> questions.
> 
> Have not received the manuals from the PO, thus I
> need to know the lug 
> bolt torque. I suspect that the present torque of
> 105 ft-lbs is too high.
> 
> Thanks,
> 
> Peter du Bois
> 


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------------------------------

Date: Sun, 24 Aug 2003 17:18:44 -0500
From: [EMAIL PROTECTED]
Subject: Re: [uuc] E36 Heat shield, cam chain tensioner

"C. Baker" <[EMAIL PROTECTED]> wrote:
> Replying to my own post...
> 
> Michael Kelley was kind enough to respond with a link describing 
> primary chain tensioner replacement for a '95 M3.  I will assume 
> mine is the same. 

Probably. Let me know if it isn't (sooner or later I'll need to do the one 
in my wife's 328i).

> However, from this link and the Bentley, I can see that the part 
> I received when asking for the "timing chain tensioner" is actually
> the secondary timing chain tensioner. 

You mean the $50 hydraulically tensioned piston looking thing that screws 
into the front-passenger side of the block above the exhaust manifold 
(BTDT)? If so, it's takes all of 5 minutes to replace and cures 85% (WAG) 
of all M50-52 ticking engine sounds. 

> It looks like this one is more difficult to replace.  Do I really 
> want the "primary" tensioner and got this other part in error?

I don't remember which one is primary and which one is secondary. IIRC, 
the simple tensioner on the side of the head is secondary. The one pushing 
up on the chains from the center of the block is primary and requires 
removing VANOS to access.

HTH,
alex f

------------------------------

Date: Sun, 24 Aug 2003 19:03:15 -0400
From: "Michael Gilbert" <[EMAIL PROTECTED]>
Subject: RE: [uuc] E36 - fuel pump relay not actuating, help!

I just had almost this same problem - ended up being an intermittent faulty
ground to the main DME relay (center pin).  Check for continuity to the
three grounds on each of the main relay and the fuel pump relay....

- -Mike

- -----Original Message-----
From: [EMAIL PROTECTED]
[mailto:[EMAIL PROTECTED] Behalf Of Sumant Jayaraman
Sent: Saturday, August 23, 2003 10:57 PM
To: [EMAIL PROTECTED]
Subject: [uuc] E36 - fuel pump relay not actuating, help!


Gentlefolk,

I think I will count myself lucky to have this failure at home...

The car: 94 325, 2.8 long block (dont ask), stock everything else. I pull
in
just fine after a long ride with the toddler and all is well. However, 2
hours later the car just wont run - sounds like it is starving for fuel.
Turned out it was a lucky guess. After some poking around I figured that
the
Main relay was OK, but the Fuel relay was refusing to turn on. Bad relay,
right? Further poking around showed that the DME didnt seem to want to turn
it on. (I looked at whatever pin it is that is supposed to go to 0V - it
stays at 12V). I confirmed that it is not a bad realy by swapping in a
known
good relay from  the other car (also E36), and reproducing the same
failure.

The car however ran fine when I bypassed the relay.

So, I suspect a bad DME, as far as fuel pump relay functionality is
concerned.

I just wanted a sanity check before I do something silly like go hunting
for
a used DME:
1) Is it correct logic to assume that a harness discontinuity can be the
only other source of this problem?
2) Anything else that I should first look at?
3) Is there someway to confirm that the DME is bad?

Thanks much

Sumant
94 325 2.8 (Zero emission vehicle)
92 325 alive.

------------------------------

Date: Sun, 24 Aug 2003 21:38:34 -0400
From: "Michael McCoy" <[EMAIL PROTECTED]>
Subject: Re: [uuc] M20 Engine Overheating

Do you know for sure that the engine is truly overheating? new water pump,
so coolant should be circulating, new thermostat so that shouldn't be
blocked, we'll assume that the radiator is not blocked since water from a
garden hose freely flows through it. My guess is that  the cooling system is
either not bled properly, or is indeed working ok. How could it be ok and
still indicate overheating you ask? check the plugs on the thermostat
housing and make sure they are not reversed. The 2 plugs can be reversed and
the gauge will move as it usually would initially, then it will read into
the overheating range before its actually overheating.
IIRC, the blue plug goes torwards the front of the car, and the brown one
closer to the passenger compartment. (someone please correct me if I'm
wrong.) Might just want to check to make sure things are plugged in to their
correct plugs.

- -Michael McCoy



- ----- Original Message ----- 
From: "Peter du Bois" <[EMAIL PROTECTED]>
To: <[EMAIL PROTECTED]>
Sent: Sunday, August 24, 2003 11:35 AM
Subject: Re: [uuc] M20 Engine Overheating


>
> Make sure that the fill amount of coolant is close to the specified
> amount. Open the heater valve during the flush/fill, keep it open for
> the drive-'til-engine-hot test drive.
> Why did you flush the system? (I'm assuming a cooling system cleaner was
> used) Was there evidence of fouling/corrosion? If there was none then an
> internally obstructed radiator is an unlikely cause.
>
> How do you know the engine is overheating? Is the temp gauge displaying
> an accurate temp?
>
> BTW, based on my experience,  if  BMW coolant  is used, corrosion  does
> not occur.
>
> Peter du Bois
>
> [Steve Conner] wrote:
>
> >Date: Sat, 23 Aug 2003 20:26:09 -0500
> >From: "Steve & Barb Conner" <[EMAIL PROTECTED]>
> >Subject: [uuc] M20 Engine Overheating
> >
> >I am trying to solve an overheating problem in a 1990 325iS.  I have
> >changed the water pump, thermostat and flushed the entire cooling
> >system, including the engine block.  The only thing I haven't changed or
> >verified to be 'truly' cleaned out is the radiator.  I have had the
> >radiator out twice and each time I flushed it with a garden hose.  It
> >didn't seem to have any trouble flowing all of the water from the hose.
> >I am suspicious of the radiator because the lower hose never seems to
> >get warm.  Has anyone had a similar situation, or can anyone confirm
> >that the radiator might indeed be the problem even though it appears to
> >flow water pretty well?  I would sure appreciate any ideas.
> >
> >Steve Conner
> >Kokomo, IN
> >
> >
>

------------------------------

Date: Sun, 24 Aug 2003 21:39:55 -0400
From: "Tom Melton" <[EMAIL PROTECTED]>
Subject: [uuc] Re: Hard Brake Line Needed

Thanks to all that responded.  I was able to find an 8" (204mm) steel brake line with 
the correct flare and fittings at my local Advance auto parts.  I also purchased a 
very inexpensive ( < $4 ) tubing bender, and I have now completed the line 
replacement.  

I actually accomplished a lot yesterday afternoon and this afternoon.  I accomplished 
the following:

Replaced factory M3 muffler with UUC Twin Silencer Exhaust
Replaced rear springs with H&R sport springs
Replaced rear sway bar with Racing Dynamics bar
Installed new rear brake pads (Hawk HT-10)
Replaced all rubber brake lines with Goodridge stainless braided lines
Bled brakes
Installed Motorsport x-brace
Replaced right front spring with H&R sport spring (trimmed Bilstein bumpstop)
Installed Dinan 5/8 offset camber plate on right front strut

To do tomorrow after work:
Install H&R sport spring on left front & trim bumpstop
Install offset camber plate on left front
Install Racing Dynamics front sway bar
Install Hawk HT-10 pads on front
Re-install front brake ducts (damn cones)

Whew.  And Barber Motorsports Park is Friday!


Thanks again all.  Twas much appreciated.

Tom Melton
95 M3
82 Corvette Collector Edition
86 Corvette Z51 Coupe (normal track car)








>>> [EMAIL PROTECTED] 08/24/03 11:05AM >>>
on 8/23/03 10:11 PM, "Tom Melton" <[EMAIL PROTECTED]> wrote:

> I was replacing the factory rubber lines on my 95 M3 and had an issue with one
> of the rear hard lines.  The line is #11 in the following pic:
> 
> http://home.comcast.net/~tom_melton/ETKpic.jpg 
> 
> Even though I was using the correct tool for the job I had to finally use vice
> grips to get this side apart.  The driver side came aprat perfectly.
> 
> Anyway, the ETK does not list a prt number for this line, just labels it
> "pipe".  I searched the full ETK for "pipe" and I got the following number:
> 
> 34 32 1 153 653    listed as PIPE, M10/M10 - 205mm
> 
> The line is likely close to 205mm long, so this could be the part, can anyone
> verify this?  Brett?

Tom,

The part number will come up on the ETK. You have to click on it, at which
point you'll find there are two options listed:
34 32 1 153 653     (up to 8/00)
34 32 6 755 550

However the issue you're going to find is that a few years ago BMW stopped
supplying hard brake lines like this as pre-formed parts. What you'll get
instead is a straight length, flared at either end, with captive fittings.
You'll have to bend it yourself to match your existing hard line (hope you
haven't trashed it). This is evidenced by the ETK listing the same part
number for each side, even though they're really mirror images of one
another.

Because of the tight radius compound curves and short length, forming the
correct bend by hand isn't all that easy. You'll need a tube bender that can
handle a small radius, and even then you'll end up finishing it freehand.

I found the best way to form the line was to have both the bracket and the
original line on the workbench, then roughly form the new line to match.
Then I tweaked it by hand until it fit correctly in the bracket. It might
not hurt to have an extra, just in case.

Here are some tricks that have worked for me when trying to undo these hard
line fittings.
1) Apply a first quality penetrating oil, such as Kroil or W�rth, and let it
sit for a while.
2) Have a variety of wrenches available. I've found that both regular and
flare wrenches have enough slop in them that they have a tendency to round
off the fitting. Instead I sometimes use a regular adjustable wrench,
because it can be tightened down to fit the nut with no play.
3) There's not much room to get a wrench on this little S-shaped hard line
while it's in place. Instead undo the flexible hose at the body connection,
unbolt the bracket from the trailing arm, unbolt the caliper, and then do
the rest on your workbench.

Neil
96 M3

------------------------------

Date: Sun, 24 Aug 2003 22:01:37 -0400
From: "Chris Pawlowicz" <[EMAIL PROTECTED]>
Subject: [uuc] <Z3> trunk lock Q

well, I've had my '99 Z3 2.8 for about a month now.. it's way fun, I'm
having a ball driving it.. *but* have found a couple of things that need
attention :(

I bought and installed the BMW keyless entry/alarm system- it went very
smoothly and everything worked at first.. now I notice that the rear trunk
doesn't lock/unlock electronically. It worked.. then it was intermittent..
now it doesn't.

I'm quite familiar with E30 central locking and am assuming the E36 works
fairly similarly?

Should I just assume the door lock actuator is dead and swap it out? should
I spend a bit of time investigating and hook a meter up to see if it's
getting the +/-12v to move? It looks like there are 2 wires that power the
motor part (momentary +12v or -12v like in an E30?) and 3 wires that signal
'lock' or 'unlock' back to the brain.. am I right?

Can I disconnect the motor, hang a meter off the 2 motor wires and look for
the 12v signal to make sure it's getting it? or are the new body electronics
stuff different and I'll blow something up? Bentley isn't too helpful here!

Looking at the ETK it seems that all E36 trunks use the same actuator (67 11
8 360 732), is this correct?

Finally, during the alarm install, I needed to replace the small rear
storage compartment with a panel to mount the alarm microphone and LEDs..
the panel uses 3 sized 'blanks' (instead of switches) and only 2 of them
were available from my dealer- the other one no longer shows as available on
the ETK
65 11 2 492 136 Panel

When parts are shown (picture) on ETK but no part numbers listed beside
them, does this mean they are no longer available from BMW and I'm on my
own?

thanks

chris pawlowicz
'89 325i, '99 z3 2.8, '74 2002

------------------------------

End of [uucdigest] V3 #6694
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