[uucdigest]       Thursday, September 18 2003       Volume 03 : Number 6765



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In this BMW UUC Digest:

       RE: [uuc] Minimum Brake Pad Thicknesses for Track Usage
       Re: [uuc] Kumho MX tire
       RE: [uuc] Kumho MX tire
       RE: [uuc] Minimum Brake Pad Thicknesses for Track Usage
       [uuc] Re: [E36 M3] Cam install
       Re: [uuc] Brakes at the track
       Re: [uuc] Brakes at the track
       Re: [uuc] Minimum Brake Pad Thicknesses for Track Usage
       Re: [uuc] Brakes at the track
       RE: [uuc] <e36> UUC Stage II Flywheel + M5 Clutch + USSE3 ?

----------------------------------------------------------------------

Date: Thu, 18 Sep 2003 14:59:40 -0700
From: "Marco Romani" <[EMAIL PROTECTED]>
Subject: RE: [uuc] Minimum Brake Pad Thicknesses for Track Usage

Alex,

I was told that it was possible by a former BMW mechanic that races an E36.
I've rebuilt many a caliper, thanks.  However, I've never bothered to do the
math on if the rotor is at minimum run out and the pads are gone if the
cyclinder can get to the point where it will leak.  I didn't say the
cylinder will fall out and go shooting across the track. ;-)

Next time I have everything apart I'll measure it.

never-the-less pads are cheap.  Track time is expensive.  Why get to the
point where you may have to loose track time to save a few bucks on pads?

I have seen some guys run the backing plates down so far that they were
about 1/2 normal thickness.  Amazing.

Marco

- -----Original Message-----
From: [EMAIL PROTECTED]
[mailto:[EMAIL PROTECTED] Behalf Of
[EMAIL PROTECTED]
Sent: Thursday, September 18, 2003 1:50 PM
To: [EMAIL PROTECTED]
Cc: [EMAIL PROTECTED]; [EMAIL PROTECTED]
Subject: RE: [uuc] Minimum Brake Pad Thicknesses for Track Usage


"Marco Romani" <[EMAIL PROTECTED]> wrote:
> One thing you don't want to happen is to have the pad material wear
> down so far that the pistons extends so far resulting in a fluid leak
> and then a brake fire.

Marco,
I don't think that can physically happen!
Under the worst of circumstances, the pad will wear to the backing plate
and the latter will start scarring the rotor. The backing plate does not
have anywhere near the coefficient of friction of the brake pad material,
but it will still slow down the car.
If you've ever rebuild the calipers, you know that the caliper piston is
very long. It can probably push all the way through the backing plate and
come in contact with the rotor and still keep the brake system properly
sealed.
What does frequently happen when you are finishing off old pads, is that
caliper outer rubber dust seals extend out more than usual. If it's old
and, the seal are likely to either crack or dislodge from the groove on
the piston. The only way to set it back in place is to rebuild the
calipers. A straight forward, inexpensive, 15 minute/caliper, but somewhat
messy exercise.

Otherwise I agree entirely with Chris P. If this is your first school,
make sure you have at least 50% of the pad material. While you are
unlikely to wear it off as you wont be going that fast, you really don't
want to worry about your brakes during your first DE.

alex

------------------------------

Date: Thu, 18 Sep 2003 18:04:14 -0400
From: "Eurowerks" <[EMAIL PROTECTED]>
Subject: Re: [uuc] Kumho MX tire

Fantastic experience with a client's 325iS.  Low noise, exceptional wet and
dry and CHEAP!

Kirk A. Gilchrist
EURO-WERKS / Mercedes-Benz, BMW, Volvo Service and Repair
8 South Highland St. / Winchester, KY 40391 / 859-745-0125
[EMAIL PROTECTED] / 888-522-0271 toll free

------------------------------

Date: Thu, 18 Sep 2003 17:16:46 -0500
From: "Jamie Howton" <[EMAIL PROTECTED]>
Subject: RE: [uuc] Kumho MX tire

> Any experiences with the new Kumho MX tire?
> Is it the value it appears to be?

My $0.02
I have almost 10K miles on a set of 225/40-18 Kuhmo MX's on my 95 M3
with one Road America D/E and two Autocrosses on them.  Current tread
depth is approx .15" pretty evenly across all four tires, I rotate front
to back about every 4K miles.  I don't remember what the tread depth was
when new.  My car is lowered on the TC Kline Trackline suspension (H&R
track and Koni S/A) with solid rear shock mounts, spherical rear
trailing arm bushings and Solid front control arm bushings (all Control
Tech).  It is aligned as close to stock toe settings as possible
although I have no numbers with me.  In dry summer weather they grip
very well, I have no experience with race rubber but these are among the
best street tires I have driven on.  They tramline quite a bit on
Chicago area highways, but some of the roads are pretty rutted so I am
not surprised.  In the wet they give up some traction, it's much easier
to get sideways and taking off from a stoplight and requires some
feathering of the accelerator (my engine is not stock FWIW).  They are
not as good as SO3's in wet conditions although I haven't felt any
evidence of hydroplaning at very fast highway speeds.  I haven't tried
them below 50 degrees F, so I have no idea how they would do in winter,
my guess is  "not well".  I probably would buy these tires again
although I'd go with a 235 or 245 width next time, they'd fit which is
contrary to the advice that I got from the Tire Rack.

Regards

Jamie Howton
2002 330i
1995 M3

------------------------------

Date: Thu, 18 Sep 2003 15:20:53 -0700
From: "Marco Romani" <[EMAIL PROTECTED]>
Subject: RE: [uuc] Minimum Brake Pad Thicknesses for Track Usage

Kim,

thanks.  I stand corrected.

Marco

I think I've done maybe 40 caliper rebuilds in my life ;-) 

- -----Original Message-----
From: [EMAIL PROTECTED]
[mailto:[EMAIL PROTECTED] Behalf Of Kim Henshaw
Sent: Thursday, September 18, 2003 2:48 PM
To: [EMAIL PROTECTED]
Subject: RE: [uuc] Minimum Brake Pad Thicknesses for Track Usage


You're both almost right.......

The most common cause of leaking calipers we see (we do around 100 brake
repairs a month) is age related deterioration of the piston seals or
rust pitting of the piston itself caused by infrequent fluid changes.
However, we do see some that are caused by the pads being so worn down
that the piston moves onto an area of the caliper bore that either has a
build up of sludge or some rust pitting. This causes small tears in the
seals and the fluid leaks out. While not common, it does happen and
seems much more likely when the disc rotor is also worn substantially.

FWIW

Kim Henshaw

PS : This is the same problem that often occurs at the master cylinder
when bleeding brakes in the traditional "push the pedal to the floor
while I open/close the nipple" manner.

  
- -----Original Message-----
From: [EMAIL PROTECTED]
[mailto:[EMAIL PROTECTED] On Behalf Of
[EMAIL PROTECTED]
Sent: Friday, September 19, 2003 6:50 AM
To: [EMAIL PROTECTED]
Cc: [EMAIL PROTECTED]; [EMAIL PROTECTED]
Subject: RE: [uuc] Minimum Brake Pad Thicknesses for Track Usage

"Marco Romani" <[EMAIL PROTECTED]> wrote:
> One thing you don't want to happen is to have the pad material wear 
> down so far that the pistons extends so far resulting in a fluid leak
> and then a brake fire. 

Marco,
I don't think that can physically happen!
Under the worst of circumstances, the pad will wear to the backing plate

and the latter will start scarring the rotor. The backing plate does not

have anywhere near the coefficient of friction of the brake pad
material, 
but it will still slow down the car. 
If you've ever rebuild the calipers, you know that the caliper piston is

very long. It can probably push all the way through the backing plate
and 
come in contact with the rotor and still keep the brake system properly 
sealed. 
What does frequently happen when you are finishing off old pads, is that

caliper outer rubber dust seals extend out more than usual. If it's old 
and, the seal are likely to either crack or dislodge from the groove on 
the piston. The only way to set it back in place is to rebuild the 
calipers. A straight forward, inexpensive, 15 minute/caliper, but
somewhat 
messy exercise.

Otherwise I agree entirely with Chris P. If this is your first school, 
make sure you have at least 50% of the pad material. While you are 
unlikely to wear it off as you wont be going that fast, you really don't

want to worry about your brakes during your first DE.

alex

------------------------------

Date: Thu, 18 Sep 2003 17:25:17 -0500
From: Neil Maller <[EMAIL PROTECTED]>
Subject: [uuc] Re: [E36 M3] Cam install

on 9/18/03 10:17 AM, Andrew E. Skopp at [EMAIL PROTECTED] wrote:

> So, can you describe the driving differences between the two?

Essentially unchanged at low revs. For instance you can still pull away from
just above idle in 3rd around a low speed turn, just like stock. There's
noticeably greater urgency above 4K rpm, and a bunch more from 5K to max
revs. The extra power is very smooth. Frankly it feels factory, to the point
where you ask yourself why the factory didn't do it in the first place.

If you've driven a 95 M3 you'll know that it revs much more freely than a
stock 96+. With the cam kit the OBD-II engine is no longer constrained at
higher rpm, and feels more like a 95, but with more torque due to its bigger
engine.

Since the improvement is at higher rpm it's something I notice more in track
use than in daily use on the street.

Neil
96 M3

------------------------------

Date: Thu, 18 Sep 2003 16:12:24 -0700
From: Bora Akyol (BMW) <[EMAIL PROTECTED]>
Subject: Re: [uuc] Brakes at the track

It takes me about 10 minutes to swap pads, and 15 to do the rotors.

But I think it is a GREAT idea to start a track event with relatively 
new pads.
Unless you are running with expensive racing pads (like PF9X), it is 
not worth the hassle.

Bora

On Thursday, Sep 18, 2003, at 14:39 US/Pacific, Dave Nichols wrote:

> I agree that you can run the pads down fairly thin as long as you have 
> adequate cooling, but one of the biggest factors in changing pads at 
> the track is the PITA factor.� If you have a set of Brembos and only 
> need to remove two pins to slide out the pads, you can change 'em in 
> about 2 minutes per wheel.� If you have to take the caliper off, 
> compress the piston, put the pads in and put it all back together, why 
> bother, just put in some new ones before the event and have some fun.
> �
> My $.02
> �
> Big Dog
>
>
> Dave Nichols

------------------------------

Date: Thu, 18 Sep 2003 16:50:51 -0700 (PDT)
From: willie yeo <[EMAIL PROTECTED]>
Subject: Re: [uuc] Brakes at the track

I find changing pads easy but it is PITA to jack up
the car and take off the wheels to facilicate the
swap.

Especially you do not own power tools and changing
them in a 90 degree day on paved asphalt parking lot.
Gingerman raceway is one of them.

Will


 
- --- Dave Nichols <[EMAIL PROTECTED]> wrote:
> I agree that you can run the pads down fairly thin
> as long as you have adequate cooling, but one of the
> biggest factors in changing pads at the track is the
> PITA factor.  If you have a set of Brembos and only
> need to remove two pins to slide out the pads, you
> can change 'em in about 2 minutes per wheel.  If you
> have to take the caliper off, compress the piston,
> put the pads in and put it all back together, why
> bother, just put in some new ones before the event
> and have some fun.
>  
> My $.02
>  
> Big Dog
> 
> 
> Dave Nichols


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------------------------------

Date: Thu, 18 Sep 2003 19:19:34 -0400
From: "Gary Derian" <[EMAIL PROTECTED]>
Subject: Re: [uuc] Minimum Brake Pad Thicknesses for Track Usage

Steel on iron has a mu of about 0.2.  Brakes pads about 0.4.

Gary Derian

> and the latter will start scarring the rotor. The backing plate does not
> have anywhere near the coefficient of friction of the brake pad material,
> but it will still slow down the car.

------------------------------

Date: Thu, 18 Sep 2003 17:34:47 -0700
From: Bora Akyol (BMW) <[EMAIL PROTECTED]>
Subject: Re: [uuc] Brakes at the track

Try repairing a broken power steering hose with hot fluid
dripping on your body.

Or you can do what I did and just cut the damn belt and never look back 
:-)
On Thursday, Sep 18, 2003, at 16:50 US/Pacific, willie yeo wrote:

> I find changing pads easy but it is PITA to jack up
> the car and take off the wheels to facilicate the
> swap.
>
> Especially you do not own power tools and changing
> them in a 90 degree day on paved asphalt parking lot.
> Gingerman raceway is one of them.
>
> Will
>

------------------------------

Date: Thu, 18 Sep 2003 19:11:49 -0700
From: "Clan Hood-Douda" <[EMAIL PROTECTED]>
Subject: RE: [uuc] <e36> UUC Stage II Flywheel + M5 Clutch + USSE3 ?

Are you saying that the flex disk is responsible for the apparent clutch
action? Or just reminding me to change it while I'm in there?

I planned on changing it as part of the service.

Mike

- -----Original Message-----
From: [EMAIL PROTECTED]
[mailto:[EMAIL PROTECTED] On Behalf Of Gary Derian
Sent: Thursday, September 18, 2003 8:56 AM
To: [EMAIL PROTECTED]
Subject: Re: [uuc] <e36> UUC Stage II Flywheel + M5 Clutch + USSE3 ?


Flex disk.

Gary Derian


> After the last round of cooling system and suspension refurbishing, 
> next
up
> is the original clutch and dual-mass flywheel in our '95 325i. At 123K 
> miles, the clutch is exhibiting hot "judders" or rough take up from a 
> standing start. No slipping is evident, but the behavior makes it
difficult
> to drive smoothly in traffic.

------------------------------

End of [uucdigest] V3 #6765
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