if the water solenoid is bad, that is a bummer part to replace! wish i could
offer more - D 

-----Original Message-----
From: [email protected] [mailto:[email protected]] On Behalf
Of Benjamin McCafferty
Sent: Wednesday, March 23, 2011 9:43 AM
To: [email protected]
Cc: Todd Salzman
Subject: Pump switching

Hi all,

I think I've described this before--and I think it's "normal"--but I'm
hoping to find a solution anyway.

To keep the draw under 15A, I believe the priority for the Brewtus is:

--Pump to steam boiler
--Steam boiler element
--Pump to brew boiler
--Brew boiler element

First of all, is that correct?

OK, then, the issue.  One of the great things about our double boiler
machines is that we can pull shots and steam milk at the same time, which I
do several times daily.  However, when I do this, I almost always have the
pump cut out from the brew side, and cycle over to the steam side--this
lasts a second or less, and then it switches back.  During that switch, the
brew pressure drops almost to zero, then comes right back up to 9 or
whatever.  I also notice during this switch that the steam boiler light goes
out, which makes sense if my list above is correct.

More specifically, here's what I do:  I load up the PF and lock it in.  I
get a cold pitcher of milk.  Next I vent the steam wand a few times to heat
it up and clear water, plus to kick on the steam boiler.  When the steam
pressure approaches 1.4 (my boiler kicks off at 1.5), I start steaming
milk--this keeps the steam boiler on the whole time, and gives me better
steam.  After I stretch the milk (maybe 10 seconds or so), I start the shot.
The shot is usually finished just before the milk, so the lever is dropped,
and then steam shut off.

At some point mid-shot, several things happen in about a second.  I hear a
loud click (a relay or solenoid, I presume, to switch where the water is
going?), the steam boiler light goes out, brew pressure drops a ton, the
pump runs for a second, then another loud click and everything goes back to
the way it was (steam boiler light on, pump pushing espresso at 9 bar, steam
still coming out with no interruption).  

My theory is that the steam boiler is getting below its refill sensor, and
this causes the machine to momentarily send water to the steam boiler,
causing all the other symptoms I mentioned above.  Once the water level is
high enough in the steam boiler, it switches back.  It happens once or twice
per shot usually.  Anecdotally, the shots seem to suffer a little from this,
although not too terribly.

I normally haven't been too concerned about this, but yesterday the loud
clicking noise was more like machine-gun fire, i.e. switching back and forth
4-5 times in less than a second, and it happened that way twice.  I figure
that probably isn't good.  Failing relay/solenoid?

I guess the perfect solution would be to somehow disable the mechanism that
switches between boilers when I'm doing a shot and steam at the same time.
I recognize that I could just pull the espresso first, then steam milk, but
that kind of defeats the purpose, doesn't it?

Any thoughts or suggestions here?  If I do have a failing part, what is it
called?

Thanks and talk soon,
bmc

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