I seem to be getting closer to the bottom of this slowly but surely.

I took my unit in to my local espresso repair shop. They are not an Expobar 
dealer but very knowledgeable. Here's what they suggested.

They thought the steam pressure started to increase. I keep the steam 
pressure at about 0.75 Bar. Somehow this may have increased and we're not 
sure why. It could be due to a bad pressure switch (the thing in the 
circle) but not sure. 

Once that steam pressure built up, the pressure relief valve would have 
triggered. This is quite a violent experience and does give a loud bang. 
That could explain why my son said he heard a loud bang during the night. 
It could also explain how some of the cups on top of the unit got knocked 
off. What it doesn't explain is why my son didn't let me know about the 
loud bang. C'est la vie.

Now the unit is filling up with super hot steam. That *could* have melted 
the hose but not sure. What it could not have done is split the hose on its 
complete length. That's still a mystery. 

Another thought he had was that some how, super hot water from the steam 
boiler may have 'backflushed' into the tube which could also have melted 
it. He wasn't sure if the Brewtus had some kind of check valve to prevent 
this from happening. 

I'll stay tuned.

He also had a great suggestion for plumbed in machines. Create a buy a tray 
which the entire unit sits into. In that tray, drill a drain hole to allow 
water to escape and feed that to some kind of drain disposal. That way, if 
anything in the unit does fail, the water simply drains harmlessly away. 
Unlike flowing onto the floor and causing damage, which ocured to me. 

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