Same here- the old PID plastic housing was extremely brittle and cracked 
during replacement!

On Monday, October 16, 2017 at 1:35:10 PM UTC-4, Mike PDX wrote:
>
> Nicholas,
>
> I was going to ask about the cost since my replacement (which I also did 
> successfully this weekend) was only a $60 part and a straight Gicar for 
> Gicar swap out.  All in it only took me about 15 minutes, the hardest part 
> was removing the old unit since the plastic had gotten so brittle the 
> housing literally shattered when I was removing the screws case screws. 
>  Hope you're able to get a refund!
>
> m
>
> On Saturday, October 14, 2017 at 5:32:20 PM UTC-7, Nicholas Majka wrote:
>>
>> So to follow up with everyone- received the PID upgrade kit from WLL 
>> after their recommended course of action was to replace the PID and was 
>> told my PID needed an upgrade kit.  
>>
>> Opened up the machine and took out the PID, trying to follow WLL's 
>> upgrade manual.. Step 1 note the wiring diagram on your existing AKO 
>> PID..wait why is this AKO looking completely different from the one in the 
>> diagram?  Oh it's because it's ALSO a Gicar!
>>
>> Yes, apparently my brewtus expobar III shipped with a gicar, not an AKO.  
>>
>> Good news is it made the fix a snap. Unscrew the 4 wires and disconnect 
>> the boiler probe, replace with new PID, put wires back in, and ready to 
>> go!  Immediately turned on and brew kettle started warming up no problem. 
>>
>> Bad news: since WLL was convinced I would need a total upgrade kit I paid 
>> $200+ for PID, wiring, new temp probe, and solid state relay, when it seems 
>> all I needed was a new PID (60$)
>>
>> Will hopefully be able to return the rest of the kit for a refund!
>>
>> So in summary, a PID replacement is really easy, and if you have a 
>> brewtus III even with a red screen, you might have a gicar already and not 
>> need a whole new upgrade kit.
>>
>> Left it on overnight for stability testing and made 3 shots today, no 
>> issues.  
>>
>> Thanks for everyone's help on this- first time on the groups and amazing 
>> the institutional knowledge and willingness to share!
>>
>>
>>
>>
>> On Tuesday, October 10, 2017 at 6:04:32 AM UTC-4, Nicholas Majka wrote:
>>>
>>> Hi All,
>>>
>>> Have a Brewtus III with rotary pump for about 10 years.  Only issues 
>>> have been cracked copper fitting, replaced vacuum relief valve, and 
>>> replaced a failed pressurestat.  
>>>
>>> Over the past few months, the PID would flicker and show '104' 
>>> (firmware?) on screen while flashing but still able to pull shots and 
>>> steam.  
>>>
>>> Yesterday the PID was flashing very rapidly (maybe 3-5x per second) and 
>>> when I went to pull a shot the water was room temperature.  Steam/water 
>>> dispenser were fine.
>>>
>>> I don't have electrical testing equipment but followed the WLL 
>>> troubleshooting video, checked for loose wires and noticed the light on the 
>>> SSR is NOT illuminated.  
>>>
>>> Now when I turn the machine off and then back on, there is no PID 
>>> reading for several minutes until the steam boiler gets warm, then the PID 
>>> starts to light up (still flickering).  The brew boiler is still not 
>>> heating, and dispenses room temperature water even after several hours of 
>>> being on.  
>>>
>>> Any thoughts?  Bad PID?  SSR?
>>>
>>> Thanks for all your help! 
>>>
>>>
>>>

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