Greetings OzAaron and all. Thank you for all the great advice. It turns 
out, the problem was indeed the thermostat as OzAaron suggested. I replaced 
it and everything is back in business. Thanks to all of you with your 
suggestions to help narrow down what the problem was. 

On Tuesday, February 2, 2021 at 5:26:52 PM UTC-6 winnipegger65 wrote:

> OzAaron the tech...or detective. Good advice and thank you. I am going to 
> skip the swapping of the thermostats between the boilers. I'm just going to 
> buy a new one and see what happens. DeLuca's coffee is the only game in 
> town that sells anything espresso and I've got a call and email to them 
> asking if they've got such parts in stock. I even used your photo you 
> included in one of your messages. DeLuca doesn't carry Expobar but I'm 
> thinking that the thermostats are pretty generic so maybe one size does fit 
> all.
>
> They didn't get back to me today (Tuesday) but we'll see tomorrow. 
>
> I will let you know more as the saga continues. 
> Bruce in Winnipeg
> On Tuesday, February 2, 2021 at 3:01:41 PM UTC-6 OzAaron wrote:
>
>> Hi Bruce,
>>
>> Bingo! I think you may have found your issue. The thermostat should never 
>> have any appreciable voltage across it; that is unless there is a 
>> temperature fault (I think it is set to something like 160C or 320F). If 
>> you are getting 120V across it I'd say that is your issue. As a quick test 
>> you can swap the thermostats on your boilers, so the brew boiler gets the 
>> dodgey one and the steam boiler gets the good one. You should notice your 
>> steam boiler behaving properly then (brew boiler may click out early after 
>> the swap).
>>
>> I've only got a Bii, so not sure how the newer ones are wired, but on 
>> mine, the orange light is in parallel with the steam boiler heating 
>> element; this means if the thermostat trips out, the light goes out with 
>> the heating element (even if the pressure isn't up). The switch would 
>> bypass this issue; which it does in your testing, so I think a faulty 
>> thermostat should completely explain all the symptoms you are experiencing.
>>
>> Once you confirm the problem follows the thermostat, you should be able 
>> to easily source a new one (or maybe 2 to replace both if they aren't too 
>> expensive).
>>
>> Let me know how you go!
>>
>> Cheers,
>> Aaron
>>
>> On Wednesday, February 3, 2021 at 7:00:36 AM UTC+11 [email protected] wrote:
>>
>>> OzAaron...more to your suggestion...The orange light is off meaning the 
>>> steam boiler is at pressure. Although, the steam boiler is NOT at pressure. 
>>> The brew boiler is not getting heat and temperature is in the 70s C.
>>>
>>> At this point I took the voltage reading on the thermostat as you 
>>> suggested. It reads the full 120V steady. Then, I turn off the steam boiler 
>>> toggle switch on the front of the machine (left hand one). Now the brew 
>>> boiler is getting power. Again, I take the voltage reading on the 
>>> thermostat on the Steam boiler and now it reads zero. 
>>>
>>> Not sure if all these factors are narrowing down the problem or not.  
>>>
>>>
>>> On Tuesday, February 2, 2021 at 10:50:28 AM UTC-6 winnipegger65 wrote:
>>>
>>>> Thank you for all your suggestions. Herman...I did try the reset 
>>>> button. That was not the problem, as it was not 'triggered'. Very good 
>>>> thought though.
>>>>
>>>> I  notice some other odd behaviour. Sometimes all is well. Steam 
>>>> pressure good and brew temp up to 96C. I'll pull a shot and the steam 
>>>> boiler engages. Then, the brew boiler just never heats up again and will 
>>>> drop into the 70's. If I turn off the left hand toggle switch (steam 
>>>> boiler), then the brew boiler starts to heat up again. Recall I said the 
>>>> steam boiler did not react to adjusting the gear on the pressure stat. 
>>>> That 
>>>> is true SOMETIMES. Sometimes, I can turn the gear clockwise and the 
>>>> pressure does increase just as it should. Something else too. I have 
>>>> noticed very loud and rapid clicks from what I would say is the pressure 
>>>> stat. 5 in a row sometimes. That is not accompanied with the pump coming 
>>>> on. Just some random clicks. 
>>>>
>>>> Ira...you had some advice on 'jumper the supply and steam boiler 
>>>> wires'. I'm not sure what that means. Which wires am I to connect?
>>>>
>>>> OzAraon, I think I did that test. When the steam boiler was heating and 
>>>> engaged, I took a reading off of the thermostat. The voltage was positive 
>>>> but pretty small...about half a volt or less. 
>>>>
>>>> Thanks for your ideas all and I appreciate them continuing to come. 
>>>>
>>>> Bruce in Winnipeg
>>>>
>>>> On Sunday, January 31, 2021 at 9:33:23 PM UTC-6 Ira wrote:
>>>>
>>>>> Hello winnipegger65,
>>>>>
>>>>>
>>>>> Sunday, January 31, 2021, 4:12:39 PM, you wrote:
>>>>>
>>>>>
>>>>> Thanks as always for your thoughts Ira, 
>>>>> If it's really bouncing around then it would seem to follow there are 
>>>>> bad contacts in the pressurestat. If you jumper the supply and steam 
>>>>> boiler 
>>>>> wires does it get hot? Pay attention, because the pressurestat is the 
>>>>> thermostat on the steam boiler, so don't walk away.
>>>>>
>>>>> -- Ira
>>>>>
>>>>

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