Iron wattage, temperature, tip shape, proper method, etc. also play a big part 
in getting good joints. And......Practice, practice,  practice!!!!

Sent from my eye doo hickey

> On Aug 12, 2016, at 2:00 PM, Bill Crowell, N4HPG via BVARC <[email protected]> 
> wrote:
> 
> All,
> 
> Hand soldering is very much an art form. I was pretty good at it, but have 
> been learning over the years. I have learned a lot from Brian, KF4VOO as well 
> as watching NASA training videos on YouTube and from other sources. These 
> topics I’ve discussed on the air, but putting them in writing for the rest of 
> the class <grin>.
> 
> Let me give these out as a series of points:
> 1. Use Eutectic solder - 63/37. That’s 63% tin and 37%lead. Eutectic means 
> that both components melt/freeze at the same temperature. This is extremely 
> important for hand-soldering. 60/40 is easier to manufacture, but gives 
> poorer results because it was also designed for flow soldering. None of that 
> lead-free crap. My XYL, Dasha is an environmental engineer (and a licensed 
> Professional Engineer in the State of TEXAS). She’s not worried about lead 
> contamination from our soldering leaching into the ground water and killing 
> kittens and puppies and that’s good enough for me.
> 
> 2. The flux should be rosin core. Period.
> 
> 3. The diameter should be skinny. 0.46mm - the reason is that we don’t want 
> too much solder in the joint.
> 
> And for today’s topic: Flux.
> 
> In an ideal solder joint, there should just be the proper fillet of solder 
> where the junction is formed. Those of you who are welders understand fillets.
> 
> The amount of flux inside even the best solder tends to cause the operator to 
> apply too much solder to the joint. The internal flux dissipates before the 
> heat-bridge gets the solder flowed.
> 
> The answer - add flux to the joint. I suggest liquid flux where the rosin is 
> dissolved in alcohol.
> 
> I got some good flux from Fry’s and picked up a Weller squeeze bottle with a 
> needle in it. This dispenser SUCKS. Flux all over the work and the bench. A 
> waste of money and time in cleaning. Liquid flux is sticky until completely 
> dried out.
> 
> The solution to the problem with the SOLUTION was to get a really good 
> bottle+cap+dispensing needle. I found a deal on Amazon linked here:
> 
> https://www.amazon.com/gp/product/B01G2QZQG8/ref=oh_aui_detailpage_o00_s00?ie=UTF8&psc=1
> 
> This kit is for “Vape” - whatever that is. It’s an inexpensive kit of various 
> bottles and dispensing needles. The needles are for syringes, but not for the 
> pokey kind - just a blunt tip.
> 
> In the bottle with yellow cap and yellow needle is the flux. It’s all happy 
> and drips out just the right amount. The black is even finer and filled with 
> lubricating oil for my guns. I’ll use the other bottles and sizes for various 
> glues and such.
> <IMG_0522.jpg>
> 
> Here’s a link to the flux I got at Fry’s, but available on Amazon:
> 
> https://www.amazon.com/MG-Chemicals-8351-125ML-Halogen-Bottle/dp/B00S16UAGE/ref=sr_1_4?s=industrial&ie=UTF8&qid=1471028240&sr=1-4&keywords=liquid+flux
> 
> Just a drop or 2 makes a big difference. Keeping 100 drops OFF the bench 
> makes it funner.
> 
> 73
> 
> Bill Crowell, N4HPG
> Pearland, TX
> [email protected]
> I prefer to live a life of galvanic isolation.
> 
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