I've seen protein crystals bigger than that.
Next time you do, send them my way, James.

Aaron


______________________

Aaron Finke



European Spallation Source ERIC
Instrument Data Scientist

Data Management and Software Centre

Asmussens Allé 305
2800 Lyngby
Denmark

Aarhus University
Adjunct Associate Professor
Department of Molecular Biology and Genetics
Protein Science

Phone:   +45 25 50 39 41

E-mail:    [email protected]<mailto:[email protected]>

ess.eu<https://www.ess.eu>









From: CCP4 bulletin board <[email protected]> on behalf of James Holton 
<[email protected]>
Date: Tuesday, December 23, 2025 at 1:36 AM
To: [email protected] <[email protected]>
Subject: Re: [ccp4bb] stuck puck

Thanks everyone for the excellent responses.

I'm a little surprised, however, that this rather severe "gotcha" of a design 
flaw has never been addressed?  Yes, Yes, I know: "Always Follow The 
Instructions", but this a pretty expensive penalty for such a small mistake. 
Also, I can't think of a single reason why there would be an advantage to 
having the space deep inside a shipping dewar be bigger than its neck.

We just did some measurements on a warm CX100.  The neck tube inner diameter is 
70.58 mm and the puck cane I have in front of me measures 68.15 mm outer 
diameter.  And, with a puck inserted out of alignment, the maximum sticky-outy 
diameter of the cane+puck is 71.33 mm. (basically: 3 mm wider, the height of 
the alignment bump)  This is only a 750 micron difference!  I've seen protein 
crystals bigger than that.

If the next step is destroying the dewar, maybe one more thing to try would be 
using a sanding drum or other abrasive to widen the dewar neck aperture?  You 
only need to take off ~0.4 mm. In fact, a felt cylinder painted with coarse 
grit diamond paste could make short work of that.  Might even work cold.  Now, 
I have no idea how thick that fiberglass tube that forms the neck is, but I 
suspect it is probably thicker than 0.5 mm.  It is also a vacuum seal, an 
fiberglass dust is not good for you. But with adequate safety measures I think 
perhaps it could be done.  Have I tried this?  No.  All the working dewars 
around me are not mine.

I was also thinking, as a preventative measure, why not add padding?  I bought 
some 1 mm thick teflon mesh and we dropped a single layer of it down inside.  
Took a few iterations (and it helps if someone on your team has very small 
hands), but the final sheet that fits measures 280.7 mm deep and 225.72 mm in 
circumference. This implies a ~72 mm internal diameter for the deeper cavity.  
This is ~4mm bigger than the puck cane, and 0.7 mm bigger than the misaligned 
cane+puck. A properly aligned cane, however, fits. Takes a few tries to push 
the teflon firmly against the walls of the lower chamber, but after that it 
goes in and out easily.  With the added 1 mm of teflon on all sides, there is 
only 2 mm of room left: not enough for a mis-aligned cane+puck (the alignment 
bump is 3 mm).  I expect that means it won't be able to pop out of place.

Now, have we tried putting a cane with no retention pin into this dewar and 
gorilla tested it?  No.  I don't have a dewar I hate that much.

But, seems to me that adding a teflon liner to your CX100 would be harmless, 
and perhaps save some of us all a lot of headaches in the future?

Just an idea for your Holiday gift lists.

-James Holton
MAD Scientist


On 12/4/2025 3:25 PM, Kevin M Jude wrote:
James, this came up on the BB a couple months ago, look for the thread 
"[ccp4bb] Off-topic: call for suggestions to rescue a puck stuck in a shipping 
dewar”.

From: CCP4 bulletin board <[email protected]><mailto:[email protected]> 
on behalf of James Holton 
<[email protected]><mailto:[email protected]>
Date: Thursday, December 4, 2025 at 10:28 AM
To: [email protected]<mailto:[email protected]> 
<[email protected]><mailto:[email protected]>
Subject: [ccp4bb] stuck puck

Anybody know any tricks for getting a puck cane out of a shipping dewar after 
it got shipped without the retaining pin?

Asking for a friend,

-James Holton
MAD Scientist


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