Steve, It has tapered bearings. Once you removed the yoke, it will move as
the bearings are no longer seated. The wear you are describing on the yoke
may be a problem. Depending on how much of a groove you have. You may want
to show this to a mechanic and ask for an opinion on possible replacement.
Mike Holleman
----- Original Message ----- 
From: "Stephen Lentz" <[EMAIL PROTECTED]>
To: "The Chevelle Mailing List" <[EMAIL PROTECTED]>
Sent: Sunday, August 24, 2003 5:23 PM
Subject: RE: [Chevelle-list] rear end problem preload.


> Thanks everybody,
> I marked the nut and the end of the pinion shaft and removed the nut.  The
> yoke assembly came of relatively easy with just a little wiggling.  I
> started to work around the old seal to get it off and wiggled the pinion
> shaft a little out of curiosity.  It wiggled about a 1/4 inch in all
> directions.  I thought that it probably shouldn't wiggle at all because of
> the bearings still inside the rear.  Do I have problems here?  I looked at
> the inside of the yoke assembly that I removed and noticed that there was
a
> thin groove cut around the diameter of the rearmost cylinder in the yoke
> assembly (in from the spline section that mates to the matching grooves in
> the pinion.  I have a bad feeling this thing might need bearings or
> something worse.  Should there be play on the pinion shaft when the yoke
is
> removed?  I don't think it wiggled at all when the yoke was still bolted
on.
> Steve
>
> -----Original Message-----
> From: [EMAIL PROTECTED]
> [mailto:[EMAIL PROTECTED] Behalf Of Trooper
> Sent: Sunday, August 24, 2003 6:09 AM
> To: The Chevelle Mailing List
> Subject: Re: [Chevelle-list] rear end problem preload.
>
>
> I know I'm coming into this late and you may already have the job done. I
> agree with Dave's method of seal replacement. The only thing he forgot is,
> before you put the washer and nut back on, fill the area under the washer
> (around the pinion and yoke interface) with RTV to seal it. Otherwise you
> will have a little leak there. You don't need to measure backlash. This is
> controlled by the pinion and carrier shims which you will not be touching.
> The only thing you need to worry about is getting the correct preload. If
> you line your marks up you will be very close. If you want to get more
> technical. Get a inch pound torque wrench and place it on the pinion nut
> prior to disassembly and turn the pinion. measure the resistance in inch
> pounds. Do the removal and repair and put the nut back on. As you tighten
> the nut check the preload with the torque wrench often. When you get back
to
> the torque measurement you had at the start, your done.
>
> Goo
> ----- Original Message -----
> From: "Dave Corgill" <[EMAIL PROTECTED]>
> To: "The Chevelle Mailing List" <[EMAIL PROTECTED]>
> Sent: Saturday, August 23, 2003 2:24 AM
> Subject: RE: [Chevelle-list] rear end problem preload.
>
>
> > At 07:13 PM 08/22/2003 -0700, you wrote:
> > >This is Steve.....OK...what do you mean when you mentioned the preload
on
> > >the pinion?  I have a Sears impact gun, just like the one my dad uses
on
> > >his tractor and trailer, so that sheould be OK.  I have the rear jacked
> up
> > >(using ramps on the back side and blocking the front) and am in the
> > >process of cleaning the gunk off the housing....Gee, the rear is only
3/4
> > >of the size it was dirty ;-)
> > >I haven't taken anything apart yet....I'm waiting for it to cool down
> some
> > >(still over 100 degrees outside) before I unhook the driveshaft from
the
> > >rear yoke (going to tape up the universal in the process and probably
> > >replace anyway) and then figure out the yoke.  I only have simple tools
> > >and a seal puller....somewhere.  I wiggled the driveshaft/yoke pretty
> hard
> > >in all directions and there was no play.  I will try the yoke again
after
> > >I unhook the driveshaft.  How do I remove the Yoke with this
> > >"preload"?  Is it pressed on too?
> > >
> > >Thanks for all the responses,
> > >Steve
> >
> > 1 remove driveshaft from yoke
> >
> > 2 take a sharp chisel and hammer, and make a good mark on the pinion and
> the
> > pinion nut. So you         know how they line up.  Turn the pinion by
hand
> > and check for slop.  You will need to know what it             feels
like
> > for step 7 and up.
> >
> > 3 remove the nut (I use an impact wrench so it's easy to hold)
> >
> > 4 gently tap the yoke away from the axle.  Do not hammer the pinion in!
> You
> > could damage it or the         bearings.
> >
> > 5(optional) I suggest you replace the pinion seal while you have it
apart
> > because they tend to leak often. They are just cheap insurance.  Make
sure
> > you put some oil on the lip for lubrication.
> >
> > 6 work the new yoke on to the pinion until you can get the nut started.
> > Some people (mostly who sell         the parts) say you should get a new
> nut
> > because it's a lock nut that works the best only once.  I
> > usuallyreuse the old one.  In either case, make sure you use RED
> > threadlocker, not blue, because it's     stronger.
> >
> > 7 Take note of how easy it is to spin the yoke by hand, and how much
slop
> > (usually only a little bit) there     is in the bearings.  Slowly
tighten
> up
> > the nut until you hit the mark you made in step 2.
> >
> > 8 If there is still slop and no change in the ease of turning, tighten
one
> > width of the chisel mark past.
> >
> > 9 If there is still no change, make one full turn back to the mark and
one
> > chisel mark width past.
> >
> > repeat step 9 until the slop is gone and it gets harder to turn again
like
> > it did in step 2.
> >
> > IMPORTANT!  If you go too far, DO NOT LOOSEN.  If you have gone a lot
too
> > far, (more than 1/8 turn) you will have to remove the axles, carrier,
and
> > pinion to replace the crush sleeve.  This should only be done by
> experienced
> > axle people because several measurements must be made to determine the
> > rotating torque and nut position, etc.
> >
> > 10 put the driveshaft back on
> >
> > It should be fairly easy to tell when you have gone enough turns to take
> up
> > the slop.  It will be cut and dry either slop or no slop.  All the play
> will
> > be taken up in the last 1/16th of a turn on the last revolution of the
> nut,
> > so it is hard to be off by a whole turn.  After you do this once, you
will
> > get a better feel for it.
> >
> >
> > _______________________________________________
> > Chevelle-list mailing list
> > [EMAIL PROTECTED]
> > http://chevelles.net/mailman/listinfo/chevelle-list_chevelles.net
>
>
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