I’m getting set up to do the same thing and from my investigations and 
discussions with local marine mechanics, I’ve determined:

1) The coupling would be a tolerance fit. 
2) Cutting the old coupling off is the quickest method .... and you should do 
that at the keyway to minimize the potential for scoring the shaft itself. 
Otherwise a plate made-up with the same bolt pattern as the coupling and a 
rachet socket placed between the plate and the coupling + bolts through the 
plate and coupling can be used to press the coupling off.
3) Regardless of how you take it off, replace the coupling and take the shaft 
and new coupling it to a machinist to have a fit-and-face done on it and the 
shaft checked for straightness.
4) Might as well plan on doing the cutlass bearing at the same time. 

An old coupling would not have a tight fit on the shaft and the shaft torque 
would be taken up only by the shaft key .... shear that and the shaft backs out 
of the stuffing box and then you’d get to test out how good your bilge pump is.

Peter Fell
Sidney, BC
C&C 27 MkIII


From: Dennis C. via CnC-List 
Sent: Friday, May 16, 2014 2:01 PM
To: Graham Collins ; [email protected] 
Subject: Re: Stus-List removing prop shaft coupling - how?

If all else fails, cut it in half and buy a new one. :)

Dennis C.
Touché 35-1 #83
Mandeville, LA

Sent from my iPhone

On May 16, 2014, at 3:36 PM, Graham Collins via CnC-List 
<[email protected]> wrote:


  I used a 3 arm puller, PB blaster, a blowtorch, and the largest wrench I 
could fit on the puller, with a pipe on that as an extension.  I had a 12" 
adjustable wrench wedged in to keep the shaft from turning (the puller would 
have turned with it).  The adjustable wrench now has a very impressive bend to 
it, and it took a fair bit of heat and force to get off.  Hopefully yours isn't 
that difficult.  And as Mainsail says in his blog, easiest way is to cut it 
off...  if time is money, go that route.

Graham Collins
Secret Plans
C&C 35-III #11On 2014-05-16 11:52 AM, Nate Flesness via CnC-List wrote:

    I need to replace the stuffing box hose. Boat (30-1) is on the hard and I 
have the new Buck Algonquin hose, new packing, new clamps. Anyone have advice 
re removal of the forward prop shaft coupling? It is disconnected from the 
transmission and I've pulled the prop shaft aft, so there is some clearance 
between the couplings. The pbase website suggests that these couplings may be 
press fit (as in machine shop press).... PB blaster applied, light taps with 
mallet do nothing so far, considering heating it with a torch....? 

    Nate
    "Sarah Jean"
    1980 30-1
    Siskiwit Bay Marine
    Lake Superior
    (with floating ice chunks mid-May.....!)

     

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