The foam idea is great. Never thought of the plug issue – maybe sand off the 
boat and finish when back on. As for the looped handrails aft – anyone know how 
they come off??
Thanks


Joe Della Barba
Coquina
From: CnC-List [mailto:cnc-list-boun...@cnc-list.com] On Behalf Of Dan 
Mccorison via CnC-List
Sent: Thursday, November 13, 2014 1:59 PM
To: Dennis C.; cnc-list@cnc-list.com
Subject: Re: Stus-List teak grab rail help 35 MK I

There is a great website that shows how to fix a lot of fiberglass problems. 
This guy is great source for  the do it yourself person. 
www.Boatworkstoday.com<http://www.Boatworkstoday.com>. check it out.

Sent from my iPhone

On Nov 13, 2014, at 12:50 PM, Dennis C. via CnC-List 
<cnc-list@cnc-list.com<mailto:cnc-list@cnc-list.com>> wrote:
Joe,
I haven't removed Touche's cap rails so I don't know if the mounting pad is 
hollow or not.  It may well be hollow.
I would think about injecting spray foam into each hole.  That will fill the 
hollow.  Then using a bent nail in a drill, hollow out the foam 1/2 to 3/4 inch 
around each hole.  That will create a nice void with a bottom into which you 
can inject some thickened epoxy.  Once set, the epoxy should form a nice plug 
into which you can screw the fastener.
My buddy up the bayou (Hull #61) replaced his cap rails years ago. His new ones 
are a bit more square than the originals.  Looks like he simply routed the 
corners on a length of 1 x 2 teak.
I've never liked finishing brightwork off the boat when it needs to be 
re-attached and plugged.  The area around the plug never seems to match once 
you sand the plug down and finish it.

Dennis C.
Touche' 35-1 #83
Mandeville, LA

On Thu, Nov 13, 2014 at 12:20 PM, Della Barba, Joe via CnC-List 
<cnc-list@cnc-list.com<mailto:cnc-list@cnc-list.com>> wrote:
I decided to attack some long deferred maintenance and removed the teak grab 
rail that is on the forward part of the cabin top, port side. It looks like 
water has been getting into the screw holes and my wife says 41 years of 
natural look teak is enough. So I figured I could take the teak off, sand and 
Cetol it off the boat, and seal up the screw holes. I got some Git-Rot thin 
epoxy to put down the holes, but it seems to just mainly vanish into the deck 
someplace. Does anyone know if the fiberglass part of the hand rail has 
anything inside of it or is it hollow? I assumed it had a wood core I could 
seal up with epoxy, but it looks like I am either wrong or the wood dissolved 
at some point in the last 4 decades. There is no chance of me ripping the 
headliner apart to access the underside of the deck. For the near term I sealed 
the holes up with Marine Tex to keep water out while I varnish the teak, but I 
am not sure how to put the rail back on. I could just drive the screws through 
the epoxy, but I don't think that is ideal, seeing how it is only a little bit 
in there plugging the hole. My idea right now is to drill bigger holes and 
drive something like a hardwood dowel in there along with epoxy to give the 
screws something to bite that won't have a way to leak.
Another question - is there a source for those rails? I have found sometimes a 
new piece saves many hours of sanding and cleaning if it matches the old one. I 
am talking the flat wood forward. The looped handles aft are another project.

Joe Della Barba
Coquina
C&C 35 MK I

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