Sorry folks, correction. I am planning on removing the *keel nuts and
washers*, not the bolts.

*Ahmet*

*Winthrop Yacht Club / Constitution Marina, Boston, MA*

*1990 Irwin 43 CC "Waterdancer"*

*1973 C&C 25 "Tabasco"*

On Sat, Nov 7, 2015 at 2:29 PM, Ahmet via CnC-List <cnc-list@cnc-list.com>
wrote:

> Hi everybody,
> Last August I bought a 1973 C&C 25 "Tabasco" for fun sailing, since I
> realized that may Irwin 43 "Waterdancer" is a great liveaboard for us, but
> really not a daysailor :)
>
> I love the way Tabasco sails, very easy to handle and fast boat.
>
> Being a 43 year old boat, obviously she is an old girl, so here is what I
> am dealing with:
>
> There was *excessive rust *(Picture 1)
> <http://www.boatjuggler.com/images/pic1.jpg> in the bilge.  After
> cleaning it up I discovered that there were multiple washers, or a washer
> and a backing plate under the keel nuts. I said "were" because although the
> 1.5 inch nut with and the 3 inch washer is in great shape*,whatever once
> was under the washer is almost totally rusted off*. In some areas 1/3 or
> more of the washer is up in air, no contact with the bottom of the bilge. 
> (Picture
> 2) <http://www.boatjuggler.com/images/pic2.jpg>  and what is left, I am
> afraid, is ready to crumble away. The bilge was full of crumbled rusted
> metal pieces.
>
> Also there was a *very sloppy work* in the area where the bilge sump is,
> such that you can actually see the treads of the keel bolt under the
> washer. (Picture 3) <http://www.boatjuggler.com/images/pic3.jpg>. The *washer
> is halfway in the air* and not totally aligned with the keelbolt. This
> one is the part that concerns me the most.
> Also on that picture you can see parts of the mat having cured in *odd
> shapes*, in front of the bolt.
>
> Perhaps someone at one time has done reinforcing, because *I see a
> substantial layer *(almost 1/2 in) additional layer of mat about 10
> inches wide laid up across the bilge on the keelbolt areas.  (Picture 4)
> <http://www.boatjuggler.com/images/pic4.jpg>
>
> Interestingly, there is *no water intrusion* into the bilge, and *no C&C
> smile*. I suspect it has been this way for years.
>
> I would like to *remove the keelbolts*, one at a time, get rid of the
> rusty part, fair out the bottom of the bilge and install new washers.
>
> Unfortunately the *boat is in the water *for wet winter storage.  My
> question is, should I wait until I haul out next spring to do the bottom
> paint to do this job, or should I do it now. I have more time over the
> winter than I will have next spring.
>
> Also, I see *no trace of any 5200 *or similar under the washers. Although
> I have no leaks, I will add that.
>
>
> My questions are:,
>
>    - Is it possible that this sloppy work was done at the factory,
>    considering that this is a 1973 model ?
>    - Did anybody else have similar issues, if so, any words of wisdom ?
>    :)
>    - Could I safely do this in the water ?
>    - Any suggestions, besides using mat and epoxy to build up the area
>    around the exposed bolt in  (Picture 3)
>    <http://www.boatjuggler.com/images/pic3.jpg>.
>
>
> Many thanks in advance
>
> *Ahmet*
> *Winthrop Yacht Club / Constitution Marina, Boston, MA*
> *1990 Irwin 43 CC "Waterdancer"*
> *1973 C&C 25 "Tabasco"*
>
>
>
>
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