I would take the shaft and coupling to a reputable prop/shaft shop and have them properly mate the shaft and coupling and drill proper depressions for the set screws.
I did that when I re-powered Touche' and bought a new shaft as part of the upgrade. Did it with the boat in the water. If you're brave, you can do it without a haul out. My diver buddy has a collection of "spare" shafts. He will loosen the packing, pull the shaft to be worked on, and temporarily replace it with one of his "spares". Dennis C. Touche' 35-1 #83 Mandeville, LA On Tue, Sep 20, 2016 at 3:17 PM, William Walker via CnC-List < cnc-list@cnc-list.com> wrote: > Some may remember that around mid summer I posted that my prop shaft had > pulled out of coupling. Mine has two bolts which go through coupling and > into small dimples drilled into shaft. They were wired in and over time > the ends had worn off and allowed shaft to pull out when reversed was > applied to prop. Some on list checked and had similar problems. I was > surprised so many > Well, on haul out I discover it has happened again, with the new bolts. > Haven't pulled them yet to see, but shaft pulled enough to show key and the > dimples, still in place. > No excessive vibration or anything. > Bolts still appear tight. > Thinking maybe of going with two set screws in each hole, one snugged, > another on top. > Love to hear thoughts from listers with some experience. > Bill Walker > Evening Star > CNC 36 > Pentwater, Michigan > > _______________________________________________ > > This list is supported by the generous donations of our members. If you > like what we do, please help us pay for our costs by donating. All > Contributions are greatly appreciated! > >
_______________________________________________ This list is supported by the generous donations of our members. If you like what we do, please help us pay for our costs by donating. All Contributions are greatly appreciated!