I would take the shaft and coupling to a reputable prop/shaft shop and have
them properly mate the shaft and coupling and drill proper depressions for
the set screws.

I did that when I re-powered Touche' and bought a new shaft as part of the
upgrade.  Did it with the boat in the water.

If you're brave, you can do it without a haul out.  My diver buddy has a
collection of "spare" shafts.  He will loosen the packing, pull the shaft
to be worked on, and temporarily replace it with one of his "spares".

Dennis C.
Touche' 35-1 #83
Mandeville, LA

On Tue, Sep 20, 2016 at 3:17 PM, William Walker via CnC-List <
cnc-list@cnc-list.com> wrote:

> Some may remember that around mid summer I posted that my prop shaft had
> pulled out of coupling.  Mine has two bolts which go through coupling and
> into small dimples drilled into shaft.  They were wired in and over time
> the ends had worn off and allowed shaft to pull out when reversed was
> applied to prop.  Some on list checked and had similar problems.  I was
> surprised so many
> Well, on haul out I discover it has happened again, with the new bolts.
> Haven't pulled them yet to see, but shaft pulled enough to show key and the
> dimples, still in place.
> No excessive vibration or anything.
> Bolts still appear tight.
> Thinking maybe of going with two set screws in each hole, one snugged,
> another on top.
> Love to hear thoughts from listers with some experience.
> Bill Walker
> Evening Star
> CNC 36
> Pentwater, Michigan
>
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