Hi James,

I can't offer you specific advice from experience as I am just about to get
into the same project on my C&C 34.  I was able to get end grain balsa core
wood from Jamestown Distributors a few weeks ago
https://www.jamestowndistributors.com/userportal/main.do - I have heard
that some people use marine plywood instead. Since my issues stem from an
impact above the head (spin pole dropped?) that wasn't repaired and failed
sealing around deck hardware in a few spots I figure replacing it with the
original material will be fine and keep things a little lighter.  Also the
balsa will contour into the curved sections nicely.  I wasn't sure what
thickness I would need so I bought a selection figuring I could build up
multiple layers if required and use it for other projects in the future.
I have vacuum bagging equipment (Jamestown sells a very nice vacuum pump
too) so I plan to use that for applying pressure rather than weighting it.
I am also planning pulling all the deck hardware to (drill larger and fill
with epoxy, then re-drill) and will repaint the entire deck in the
processes as well.  It is a big project, that is for sure - been waiting
for nice weather to get here.

The other supplier I use (for glass and peel ply and vacuum bagging
equipment is https://www.fibreglast.com/ - which is often a bit cheaper,
but they were out of the end grain balsa and said that there is a global
shortage right now.

Hope that helps and good luck with your project!

Nathan

~~~
Nathan Post
S/V Wisper
Lynn MA


On Wed, May 6, 2020 at 1:14 PM James Bibb via CnC-List <
[email protected]> wrote:

> Ok…had a zoom meeting with the Sailing club and we’re on a modified racing
> season this year for obvious reasons.  I’ve missed the window to do some
> needed deck repair as by the time the weather changes, it’s sailing season
> and I keep on pushing it off to next season not wanting to get into a major
> project to interrupt the fun.  This pandemic may offer an “off-season” to
> take the boat out of commission for a couple of weeks….so…
>
> Lot’s of good information over the past couple years from folks whom have
> replaced spongy decks….anybody have an actual source for core material as
> well as thickness?
>
> My spongy spots are right at the impact point after 30 years of
> racing…mast…foredeck and where folks get on and off the boat at mid-ship.
> I’m having on-going and worsening leaks around the mast and the deck
> hardware associated with the rigging.  I’m assuming a top down effort…cut
> and inspect…then make plans.
>
> I’m looking mainly for encouragement as I haven’t done deck repair at this
> scale before and it will involve the deck where the mast goes through.
>
> James Bibb
>
> 1991 34-36R Darwin’s Folly
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