Thanks Nathan…gives me some information to move on.  I’ll be re-bedding the 
deck hardware as well.  It’s time.  What’s the scientific word…entropy?  


James. 



> On May 6, 2020, at 9:32 AM, Nathan Post via CnC-List <[email protected]> 
> wrote:
> 
> Hi James,
> 
> I can't offer you specific advice from experience as I am just about to get 
> into the same project on my C&C 34.  I was able to get end grain balsa core 
> wood from Jamestown Distributors a few weeks ago 
> https://www.jamestowndistributors.com/userportal/main.do 
> <https://www.jamestowndistributors.com/userportal/main.do> - I have heard 
> that some people use marine plywood instead. Since my issues stem from an 
> impact above the head (spin pole dropped?) that wasn't repaired and failed 
> sealing around deck hardware in a few spots I figure replacing it with the 
> original material will be fine and keep things a little lighter.  Also the 
> balsa will contour into the curved sections nicely.  I wasn't sure what 
> thickness I would need so I bought a selection figuring I could build up 
> multiple layers if required and use it for other projects in the future.   I 
> have vacuum bagging equipment (Jamestown sells a very nice vacuum pump too) 
> so I plan to use that for applying pressure rather than weighting it.  I am 
> also planning pulling all the deck hardware to (drill larger and fill with 
> epoxy, then re-drill) and will repaint the entire deck in the processes as 
> well.  It is a big project, that is for sure - been waiting for nice weather 
> to get here.
> 
> The other supplier I use (for glass and peel ply and vacuum bagging equipment 
> is https://www.fibreglast.com/ <https://www.fibreglast.com/> - which is often 
> a bit cheaper, but they were out of the end grain balsa and said that there 
> is a global shortage right now.
> 
> Hope that helps and good luck with your project!
> 
> Nathan
> 
> ~~~
> Nathan Post
> S/V Wisper
> Lynn MA
> 
> 
> On Wed, May 6, 2020 at 1:14 PM James Bibb via CnC-List <[email protected] 
> <mailto:[email protected]>> wrote:
> Ok…had a zoom meeting with the Sailing club and we’re on a modified racing 
> season this year for obvious reasons.  I’ve missed the window to do some 
> needed deck repair as by the time the weather changes, it’s sailing season 
> and I keep on pushing it off to next season not wanting to get into a major 
> project to interrupt the fun.  This pandemic may offer an “off-season” to 
> take the boat out of commission for a couple of weeks….so…
> 
> Lot’s of good information over the past couple years from folks whom have 
> replaced spongy decks….anybody have an actual source for core material as 
> well as thickness?  
> 
> My spongy spots are right at the impact point after 30 years of 
> racing…mast…foredeck and where folks get on and off the boat at mid-ship.  
> I’m having on-going and worsening leaks around the mast and the deck hardware 
> associated with the rigging.  I’m assuming a top down effort…cut and 
> inspect…then make plans.  
> 
> I’m looking mainly for encouragement as I haven’t done deck repair at this 
> scale before and it will involve the deck where the mast goes through.  
> 
> James Bibb
> 
> 1991 34-36R Darwin’s Folly 
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