Larry,

I doubt you hurt the fuel pump....But, the problem lies with pumping more
fuel into the tank than the overflow line will take care of.//...

The fuel pump should have a restrictor in the outlet side , restricting
the
max flow to about 6 gal /hr...there is a proper restrictor filling for the
pump....;  and the overflow line needs to be cleaned out. If an airplane
sits
for a long period, then the fuel fuems slowly evaporate and leave a crust
of
shellac on the inside of the fuel line return. This eventually leads to a
cloging of the return line just where it exits the tank....

I was surpirsed to find mine cl;ogged after sitting about three months....

Remove the fitting, and using a flexible wire clean the  "el" fitting in
the
tank. Then blow into the header tank tank --no more than 1 psi, and all
the
stuff should blow out. Check the line to the wing tank, to be sure it is
free, also....

To ckeck for plugging, one can blow into the header tank and hear air
bubbles
in the wing tank....You should be able to easily blow air thru this
system....Maybe have someone slse listning at the wing tank. I could
easily
hear the air passage and bubbles after cleaning my fittings....

Possibly the line will clear itself after becoming slightly plugged, by
the
flow of gasoline ???? --once the a/c is again being used..

.But it is not nice to have gasoline flowing out of the header tank, and
into
the engine compartment and cockpit.....

After my cleaning, and re-assembly, I had No more problem...


Harry Francis
93530
Blacksburg, VA


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