Jack,

The following is just my opinion... so take it for what it's worth.

Typically fiber (or elastic) stop nuts are used when a cotter pin is NOT 
required.  These are bolting applications where the bolt and nut is not 
subject to any rotational motion.  If there is a possibility that the bolt
or 
nut might rotate - such as in a control system application - then a bolt
and 
nut that uses a cotter pin is usually required.  I'm sure that there are 
other considerations involved also.

If the bolt that you are replacing in your plane had a cotter pin in it as

original equipment, then it probably had the cotter pin in it for a good 
reason, and probably shouldn't be replaced with an elastic stop nut. 

As far as the plating issue goes - the cad plating on aircraft bolts and
nuts 
is applied after the parts are machined, so the cad plating will be in the

cotter pin hole.  I'm not aware of any other "plating" process that a
typical 
aircraft bolt is subjected to. 

Mechanically speaking, if you drill an AN bolt correctly for a cotter pin,
I 
think that it should be just as good as a factory drilled AN bolt.  If you

want to worry about legalities - which usually only become a problem AFTER

other things have gone wrong - I guess if you use a different bolt than
the 
one called out in the parts manual, you're probably making an "illegal" 
modification.  Personally, I'd be more concerned about using an elastic
stop 
nut in the wrong application than I would be about drilling an AN bolt.
Of 
course, the best thing to do is to just buy the right bolt and put it in.

Skybolt Aeromotive has just about every bolt in stock, and they will sell
in 
small quantities.  Their number is 1-800-223-1963.

Good Flying,

Wayne  

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