When the mixture is right I often find that the zenith carbs seem to be set 
nearly at the rich end of the adjustment range. I am wondering if maybe these 
carbs don't have the right needles and jets.
Rob

 

























.............................................



----- Original Message ----
From: Nigel Baker <[EMAIL PROTECTED]>
To: [email protected]
Sent: Wednesday, 9 July, 2008 2:30:56 PM
Subject: Re: [DOG mailing list] RE: Fw: GUD

  
They tell me it is as rich as the needles will go 
which makes me suspicious. I will get the Carbs and check myself as I think I 
know what is wrong. When it was overhauled the needles were set as per the book 
but hey have been playing with it since.
Cheers.
Nige.
 
----- Original Message ----- 
From: Rob  Thompson 
To: [email protected] 
Sent: Wednesday, July 09, 2008 1:51  PM
Subject: Re: [DOG mailing list] RE: Fw:  GUD

The twin  SU carbies are generally zenith brand ...the mixture adjusting tool 
can be  purchased from many of the VW enthusiasts shops for about $25.
To do the  initial set up on the carbs refer to the Limbach manual. After that 
I find the  best way to fine tune mixture is to go by the spark plug colour - 
when you  adjust the carbs make the same adjustment to each one.

The valve seats  in Nigel's photos are pretty tragic...the compression and 
performance must  have been noticably on the decline for a while.......running 
too lean will  burn valves and seats (mixture still burning as it leaves the 
chamber). Also  the standard VW seats and valves are prone to corrosion...Nigel 
tells me the  new Limbach alloy valves are anecdotally good.  Running stellite 
seats  with standard valves also is much better than standard seats. Don't be 
tempted  to use hard valves with hard stellite seats however as the combination 
has  been reported to fail in some VW motors. 
Rob


 PO Box 129,
Lawson, NSW, 2783.
phone 02  47592307
mobile 0429 493828


























............................................. 



-----  Original Message ----
From: Sean Jorgensen-Day  <[EMAIL PROTECTED]>
To: Nigel Baker  <[EMAIL PROTECTED]>; DOGS <[email protected]>
Sent:  Wednesday, 9 July, 2008 10:42:35 AM
Subject: [DOG mailing list] RE: Fw:  GUD


Nige,
    What options are there to get the  thing running richer?

    Sean

-----Original  Message-----
From: Nigel Baker [mailto:[EMAIL PROTECTED] 
Sent:  Wednesday, 9 July 2008 10:03 AM
To: DOGS
Cc: Sean Jorgensen-Day; Sean  Jorgensen; Russell White; Rob Hanbury;
Redmond Quinn; Michael Shirley;  Kevin Lewis; Keith Gateley; John Hudson;
Harry Bache; graham marsh; Gavin  Wrigley; Damien O'Reilly; Colin Turner;
Catherine Conway; Baylee  Roberts
Subject: Fw: Fw: GUD

G'day Dogs and others.
I have added  other Limbach users to this mail for their interest.
The attached images  are from a L2000 as fitted to the Grob109 which is
essentially the same  base engine as used in the Dimona.
The aircraft had  some suspicious  damage to the Prop which required a
Bulk Strip.
The Crank was cracked  and a new shortblock engine has been ordered.
When we stripped the engine I  did not like the look of the Valve seats
so sent these images to the  factory for comment which is below.
Also one valve was noted to be  "sticking" when turning the engine over
during disassembly.

Whenever  Peter says something needs to be "controlled" he means
"Checked".
I rang  to clarify a few points.
By "Valve Play" he is referring to Tappet  Clearance not Valve Stem
clearance.
By poor carburetion he means "Poor  as apposed to Rich" thus he means
"Lean Mixture".
He has suggested that  the corrosion  has come from the use of Avgas.
He stated that in  Europe they normally have trouble with corrosion on
engines using Avgas and  seldom found on engines running on Unleaded.
In the past Peter has said  they prefer the engine be run on Unleaded
instead of Avgas.
Avgas 100LL  of course is still acceptable.
This is of course 98oct unleaded so Premium  Unleaded. This must be the
98oct variety and not the 95oct.
I use BP  Ultimate.
Of course I have a problem looming. The eastern states are  now
requiring 10% Alcohol content in car fuel and expect that will  spread
through all states. I understand the US is in the same position and  much
of Europe.
The Limbach Engine is rated for 5% Alcohol and the last  time I discussed
this with Peter (a while ago now) he said they would be  changing it to
10% or higher. Brazil's fuel spec for instance is much  higher being over
20%.

While my fuel hoses are rated for Alcohol I  still have the FRP fuel tank
which I believe is not. So changing to the  Alloy tank is pending for me.

That leaves the Fuel Cock and Electric  Fuel Pump left in the circuit to
worry about. The seals I put in the Fuel  Cock are OK with Alcohol but
will have to check up on the  Pump.
Something for you all to ponder if running unleaded like  myself.

Below is the correspondence as  mentioned.
Cheers.
Nige.



----- Original Message  -----
From: "Peter Salomon" <[EMAIL PROTECTED]>
To:  "Nigel Baker" <[EMAIL PROTECTED]>
Sent:  Friday, July 04, 2008 7:30 PM
Subject: Re: Fw: GUD


> Nigel  Baker schrieb:
>> G'Day Peter.
>> Attached photo's of the  Cylinder heads off the engine that had the
Shock 
>>  Load.
>> Can you give me an opinion on the corosion to the Valve  Seats.
>> This aircraft was being flown every month but the Airfeild  is near
the 
>> Ocean. The climate here though is not  humid.
>> There is also a grey/white powder over the surfaces of the  intake
ports 
>> and cobustion chamber.
>> Any ideas of  why it is this bad. It is 48 hours since overhaul.
>>  Regs.
>> Nigel.
>>

> Hi Nigel,
>
>  blimey, what type of fuel fly your client?
> After your pictures can I  find some problems with the heads.
> 1.) I think the left head on your  picture is from the right engine
site.
> I can see that the exhaust  valve from cylinder no 2 have burn tracks.
> No valve play!
>  Slight leaky between cylinder and head.
> Overheating failing could be  poor carburation!
> The corrosion on the seats could come from using  AVGAS!
> The beading in the ports show me very high exhaust  temperature!
> On cylinder one the intake valve have also burn tracks  outside.
> Please control this valve. No valve play could be the  reason.
>
> A new (complete) engine will help.   ;-)
>
> Best regards and nice weekend.
>
>  Peter
>
> 

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