Michael … Im a bit confused … why have you removed the flanges behind the seat 
???  there is no requirement to do so to get the tank out.   Also there is an 
AD regarding the shoulder harness attachment points which could account for a 
bit of work in that area

 

Ian W. 

 

From: [email protected] [mailto:[email protected]] On Behalf 
Of Ian Williams
Sent: Monday, 4 September 2017 2:40 p.m.
To: [email protected]
Subject: RE: RE: Re: [DOG mailing list] Fuel tank removal

 

I am currently doing the annual inspection for our little rocket and need to 
inspect the tank as per the AD to look for bits of molten resin …. So will take 
a pic for you.  But the rear restraint is the cover over the access into the 
rear fuse …. (where the fuel filter is located as per the fuel system AD)  It 
is restrained by 4 screws which is the cover and there is a flange on the 
bottom of the cover which holds the rear of luggage area floor in place.  Real 
simple.

 

Best regards

 

Ian Williams

ZK-GCB

 

From: [email protected] [mailto:[email protected]] On Behalf 
Of Greg Wilson
Sent: Monday, 4 September 2017 2:22 p.m.
To: [email protected]
Subject: Re: RE: Re: [DOG mailing list] Fuel tank removal

 

Removing the tank is tricky. After removing the angle flanges and the luggage 
compartment base:


Remove the fuel gauge sender and earth wires
Remove the fuel intake pipe off the tank and fuselage
Lift the rear of the tank until the tank is vertical
Reach over and under to disconnect the fuel hose and fuel drain hose
Rotate the (vertical) tank 90 degrees to the left (I think this is correct 
-rear should now be at the left. Once I worked it all out I wrote a diagram & 
instructions on the top of my tank in texta.)
Lift and wiggle tank up and top forward to remove it through cockpit

Good luck,

Greg.


Greg Wilson

 


---- On Mon, 04 Sep 2017 11:17:43 +1000 Michael Stockhill <[email protected]> 
wrote ---- 

Thanks all.  Whoever installed my tank didn't install any sort of flanges or 
other restraining devices at the rear bulkhead to secure the baggage 
compartment covers, so their back edges and the tank are floating.  If anyone 
gets a chance I would appreciate a photo or two so I can fabricate something.

 

There are two fiberglass angles creating a flange at the front of the tank 
under which the covers fit.  These are attached to the back side of the seat 
bulkhead with rivnuts and machine screws.  Naturally the machine screws were 
seized or the rivnuts spun so I spent an hour or two grinding off the screw 
heads so I could remove the flanges. I have a hard time believing that rivnuts 
are a solution for a structural application.

 

Looking forward to pulling the tank tomorrow. May be an issue due to some 
fiberglass buildup behind the shoulder harness fittings from someone's 
indeterminate repair. Currently an interference fit. I hate cleaning up other 
people's messes on airplanes.

 

Thanks for all of your insights.

 

 

M

 

On Sep 3, 2017 6:08 PM, "Ian Williams" <[email protected]> wrote:

The reason I suggested to remove the canopy is that it is real easy to remove  
and yes, I did crack the rear window   !@#@#$ .

Best regards

 

Ian W.

 

From: [email protected] [mailto:[email protected]] 
Sent: Monday, 4 September 2017 10:44 a.m.
To: [email protected]; Mike Collins
Subject: Re: Re: [DOG mailing list] Fuel tank removal

 

I forgot to mention that we have a fibreglass tank that replaced an ally one 
and same method worked with both.

 

 

 

 

 

 

 

On Monday, 4 September 2017, 8:28:14 am AEST, Mike Collins <[email protected]> 
wrote: 

 

 

If you have a new aluminium tank it just rests very snugly on (from memory) 
five or six fiberglass covered supports that are attached to the fuselage.

The passenger luggage panels are what hold the tank in place together with the 
fuel filler system - there are no bolts!

Mike

 


  _____  


From: [email protected] <[email protected]> on behalf of 
Michael Stockhill <[email protected]>
Sent: 03 September 2017 18:52
To: [email protected]
Subject: [DOG mailing list] Fuel tank removal 

 

It looks like I need to pull my Dimona fuel tank to route ADS-B antenna coax. 
For the life of me I can't see how the tank is secured to the airframe.  Where 
are they hiding the bolts etc.? 

 

Thanks

 

M Stockhill

Polson MT

 

 

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