Here is a recipe for conductive ink that annuals to the conductivity of silver. 
Haven't tried it yet since we still have a pen or two of conductive ink left at 
work.

http://jordanbunker.com/archives/41

Andy


On Oct 15, 2014, at 4:06 PM, Nathan McCorkle 
<[email protected]<mailto:[email protected]>> wrote:

A friend got me thinking about how to draw traces on clear plastic (acrylic), 
or for that matter maybe glass.

I was thinking something like applying photoresist, applying a mask/stencil 
that would leave the circuit traces uncoated in cured resist. Then somehow 
functionalize the plastic and then electroplate it, finally removing the 
photoresist layer mask.

I bet carbon sputtering would work to activate, but I bet it would peel/rub off 
pretty easily, leading to flaky traces that would rip at the slightest mishap.

I don't want to consider conductive paint unless it's cheap, in case my friend 
wants to make lots of these boards. I guess I don't actually know how far a 
bottle or pen of the conductive ink/paint costs. Also it should be repairable, 
and I have a feeling that the 'paint' in conductive paint wouldn't allow 
soldering.

If someone points out some cheap-ish conductive goop, and says trying other 
methods will take too long, be too toxic or involved, etc... I wonder if my 
friend could consider ripping components and painted traces during repair, then 
simply re-paint when installing a new part. I think in that case, he might etch 
the traces from the plastic using the resist-mask, so there'd be a channel to 
fill goop into.

Quickly googling acrylic electroplating turns up this, which seems like they're 
just functionalizing with a basic solution with metal ions (i.e. KOH or NaOH, 
K2CO3, Na2CO3) which are readily available.
http://www.google.com/patents/US5268088

I don't see anyone on youtube though talking about electroplating plastic DIY.

--
-Nathan
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