I had the same problem (and I think several others have also).  Gary told me to 
use the shorter screws so it would be snug.  They really need 1/4"  screws or 
deeper holes.  Mine was serial 370.

Bob  W6VY

Message: 1
Date: Sat, 03 Dec 2011 01:31:28 -0800
From: Jim Bennett <[email protected]>
Subject: [Elecraft] KPA500 Assembly Question
To: [email protected]
Message-ID: <[email protected]>
Content-Type: text/plain; CHARSET=US-ASCII

I Just started assembling my KPA500 serial number 0585 this evening. All was 
going OK until I got to the point where I mount the Z-bracket to the PA/LPF 
heat sink. The book sez to use 4-40 5/16" black flat head screws. Using this 
size screw does NOT pull the Z-bracket tight against the heat sink. I've 
measured these screws three times and I am certain I'm using 5/16" screws. If I 
use a 3/16" screw, it works fine. Also, I have verified that I've positioned 
the PA/LPF properly. So, is the documentation wrong, or is this Z-bracket 
supposed to be wobbly and not tight against the heat sink?

Thanks, Jim / W6JHB

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