Bob -

I'm sure you researched them ... which one did you go with?

73
Lyn, W0LEN


-----Original Message-----
From: [email protected] 
[mailto:[email protected]] On Behalf Of Bob McGraw K4TAX
Sent: Monday, May 18, 2020 12:22 PM
To: [email protected]
Subject: Re: [Elecraft] An Unusual KPA-500 Failure - That Wasn’t ...

I have installed a whole house surge protector on the main breaker 
panel.   Thus everything in the house is protected equally.

  I don't use any surge protection devices at any other locations.     
My Justification: more connections, more items = more problems.

73

Bob, K4TAX

On 5/18/2020 12:15 PM, Lyn Norstad wrote:
> Bob -
>
> Having had to ship my 10 month old KPA500 back to Elecraft twice in its short 
> life, I was fearing the worst when I started reading your post.
>
> What a relief to hear the actual cause ... and I can well imagine it was 
> doubly so for you!
>
> 73
> Lyn, W0LEN
>
>
> -----Original Message-----
> From: [email protected] 
> [mailto:[email protected]] On Behalf Of Bob Witmer
> Sent: Sunday, May 17, 2020 11:31 PM
> To: [email protected]
> Subject: [Elecraft] An Unusual KPA-500 Failure - That Wasn’t ...
>
> I thought the group might find a recent KPA-500 troubleshooting experience 
> interesting - and possibly be of help with future troubleshooting efforts.
>
> For reference, my station consists of a TS-890 followed by a KPA-500 and a 
> KAT-500, that interfaces different wire antennas depending on the operating 
> band.
>
> One Friday night after dinner, I headed to the ham shack to check out 160M.  
> Since it had been raining I needed to check the antenna SWR.  After 
> completing a KAT-500 (KAT)  tuning cycle at low power, I had a new tuning 
> solution and switched in the KPA-500 (KPA) for confirmation.  I started at 
> low power and slowly increased the power level.  At around 100 watts output 
> from the KPA I was rewarded with what I call the “Allen-Bradley” smell, a 
> slight cloud of smoke and a KPA low voltage alarm!  I immediately cut power 
> and tried to reset the KPA alarm but couldn’t by cycling the power off/on. So 
> I unplugged the KPA from the AC power.  After reconnecting the power and 
> turning the KPA on, the alarm was gone. I repeated the tuning process, with 
> almost the same results except the smell and smoke were more noticeable.  At 
> this point I took the KPA completely off line, disconnecting all control and 
> RF connections, and raised the power out level of the TS-890 to 90 watts, 
> which then confirmed normal operation via the KAT.  At this point I began to 
> think about returning the KPA for repair and wondered how long it would take 
> to get it back, considering COVID-19 issues.
>
> For some reason I decided to try the KPA500 - KAT500 pair one more time.  
> This time I moved closer to the KPA500 to try to get a clearer idea of where 
> the “smoke” was coming from.  I slowly raised the power one more time and the 
> KPA shut down just like before, but this time I noticed the “smoke” was 
> coming from what looked like the rear of the amp.  I moved the KPA and 
> noticed the smell was still very strong - and at the rear of the KPA.  It was 
> then I noticed that the AC line surge suppressor the KPA was plugged into, in 
> a wall socket directly below the back of the operating table with the KPA, 
> was the source of both the smell and “smoke”.  I bypassed the suppressor and 
> was relieved when the KPA returned to normal operation.
>
> Somehow, when the current draw through the suppressor reached a certain 
> level, failing internal suppressor component(s) overheated and presented a 
> line voltage drop to the KPA500 sufficient to trigger the internal low 
> operating voltage alarm.  With the suppressor located directly behind and 
> below the KPA, it seemed like the smell and smoke were coming from the KPA - 
> and the KPA was failing since the KPA low voltage alarm activated.
>
> So of course, always check to make sure the equipment you’re troubleshooting 
> is actually “plugged-in” (following troubleshooting safety guidelines) - but 
> also check to make sure any in-line power surge suppressors are working 
> correctly.
>
> 73,
>
> Bob,  W3RW
> ______________________________________________________________
>
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