Are you sure that the acceleration you have specified is the maximum
your machine can do?  On the (teeny) machine I have the most experience
with, the acceleration time, (maxvel) / (maxaccel), is 0.017 seconds.
On your machine, (maxvel) / (maxaccel) is .24 seconds.  As a gross
simplification, the trajectory planner enters "pathological" territory
when the time for a move is less than the time to accelerate from a stop
to the feed rate.

In emc 2.1.0, "G64 P-" (continuous mode with path tolerance) mode
will combine multiple G1 moves into a single motion when they are within
a tolerance value of a single straight line.  It is hoped that this mode
will do better with CAM output like the code you seem to be dealing
with.  This mode is most effective with code that contains only G1
moves (no arcs), because it will never combine a G1 with a G2 or G3.

If neither of these help, then it sounds like your best bet is to have
your CAM software create output *with* arcs, since you get up to
6500mm/min that way.

Jeff

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