> ------------------------------
>
> Message: 6
> Date: Sun, 08 Aug 2010 23:10:36 -0500
> From: Jon Elson <[email protected]>
> Subject: Re: [Emc-developers] Better logic for scale feedback,
>        [Feature Idea]
> To: EMC developers <[email protected]>
> Message-ID: <[email protected]>
> Content-Type: text/plain; charset=ISO-8859-1; format=flowed
>
> Dave wrote:
> > Who really cares where your motors are at if you can accurately control
> > the actual position
> > via the scales?    Backlash will not be compensated but the velocity
> > mode stepgen won't care.  The PID loop will try and compensate.
> >
> Yes, but with larger amounts of backlash, the motor may tend to hammer
> back and forth across the backlash.
> > Does anyone know if Stuart is using screw or backlash comp on that big
> > horizontal mill that is setup with a dual loop and direct reading scales?
> >
> > I would bet that he is not.
> >
> I believe he was using screw compensation, and is either still using it
> or has integrated it into a general 5-axis kinematics correction system,
> for the 5-axis Cincinnati machine.  His main goal there was to correct
> some orthogonality error on the 3-axis base, as well as correct for
> misalignments of the centers of rotation on the A & B axes in the head.
>
> I think it is his Giddings and Lewis horizontal mill that has the dual
> loop control.  Since Stuart's shop has a Renishaw (I think) laser
> interferometer, he can measure the error on these big machines
> relatively easily to build the correction tables.
>
> Jon
>
>
> Gentlemen,
Just to clarify the comments about my shop.
On the 5-axis (XYZAB) Cinci I use the screw comp on all 5 axes. I also
developed a kinematics to correct mechanical errors of the machine exactly
as Jon explained.
The G&L is a 4 linear axis (XYZW) horizontal machine. It is the machine with
scales and encoders on X and Z and an encoder only on Y and W (the quill).
It is set up to use the scales and encoders on X and Z and encoders only on
Y and W. The Y axis scale is broken. I will install a new scale when we get
the machine in production.
We have an API laser tracker I use for machine calibration. The API is not
as accurate as a Renishaw for linear calibration but the API does full 3D
position capture with sub .001 accuracy in the envelope of my machines. Way
closer than most anything I need to machine.
www.mpm1.com:8080 has a lot of information about what my projects. You are
welcome to use the info from this directory. I will try to answer questions.
thanks
Stuart

-- 
dos centavos
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