Steve Stallings wrote:
> Many systems used by LinuxCNC and Mach3 users push the timing much
> harder to try to get higher speeds. Jitter of 25% is not uncommon
> in some software only schemes. This can result in a torque loss
> of about 87.5% which is enough to produce results like those Jon
> cited in his Sherline experiments.
>   
Yes, this is mostly what I was trying to get at, perhaps not so 
gracefully!  Unless you
have characterized the jitter VERY carefully, and truly KNOW the bounds, 
then you
can't trust a 5-minute run of the latency test to be representative.  
And, for software
step gen, you really need to be conservative.
> The motor in the NIST test case was run at a speed that allowed the 
> motor to produce 50% of its holding torque. This is a reasonable value 
> for industrial use. I only wish we could get most users of LinuxCNC
> and Mach3 to accept such assumptions when setting up their machines.
>   
And, this is WHY I really think SW step generation is not a great idea.  
RT jitter +
frequency granularity adds up to pretty rough step timing in many cases.
There are larger machines with no microstepping where you can get away 
with it.
But, smaller machines with geared-down steppers and microstepping need much
higher step rates, and then it becomes a problem.  I'd much rather do it 
"right".

Jon


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