50A/in^2
very crude rule fro Gr/St ( graphite to steel )

the 'current density' is NOT linear
maximum is near 400amperes even if area is yds^2
becasue the process is not controllable at extreme currents
and is seemingly high at very low areas  50 amps supplied to 1mm dia 
bras tube
and 12 amps 'draw' seen on meter

and that rule is only for roughing ( creating net form )
not for finishing

during roughing the 'frontal area (Fp) is the governing factor
in finishing, the Peak to valley of the craters is the governing factor
for engraving graphite or copper is commonly used
the choice is oftern determined by experience

experience of... do i want a dirty shop and cheap electrodes ( graphite)
or a clean shop and expensive electrodes ( copper)

hth
tomp

On 03/03/2016 01:38 PM, Gene Heskett wrote:

> One thing I have always felt needed to be asked, but don't recall 
> seeing it discussed, is when doing a sinker edm to imprint a carbon 
> mold like I've seen pix of, like engraving a relieved signature, is 
> there an optimum current per square, either in cm2 or in2 to design 
> the process to so it functions best? And in terms of wear on the 
> shaped carbon electrode, is there a best current per square in terms 
> of the metal removed vs the carbon wasted that will prolong the 
> electrode life vs metal removed? I've seen other processes where 
> optimizing one is not optimizing the other. Or is there a better 
> material to make the electrode from?


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