On Thursday 03 March 2016 01:47:27 TJoseph Powderly wrote:

> 50A/in^2
> very crude rule fro Gr/St ( graphite to steel )
>
Surprisingly high, but I've very little experience.

> the 'current density' is NOT linear
> maximum is near 400amperes even if area is yds^2
> becasue the process is not controllable at extreme currents
> and is seemingly high at very low areas  50 amps supplied to 1mm dia
> bras tube
> and 12 amps 'draw' seen on meter
I've not approached that.

Worst case, 75 volts dc, 25 ohms limit R, and a 10 uf oil filled cap.

Using a 1/4" od brass tube in the drill chuck, working in a clay dam 
holding 1/8" deep puddle of k2 around the hole, it was painfully noisy 
even with 29db rated muffs on my ears, and it cut a 1/4" diameter hole 
in the center web area of a 10" circular saw blade, in perhaps 5 or 6 
minutes.  Beautiful holes, never ever drilled anything that cleanly 
before. I had the spindle turning about 100 revs to help circulate the 
k2.  Spark rep rate seemed to match our 60 hz power, or 120 pps.

No clue what I was doing but it sure drilled nice holes in steel the best 
drill bit would not make a mark on.

> and that rule is only for roughing ( creating net form )
> not for finishing
>
> during roughing the 'frontal area (Fp) is the governing factor
> in finishing, the Peak to valley of the craters is the governing
> factor for engraving graphite or copper is commonly used
> the choice is oftern determined by experience
>
> experience of... do i want a dirty shop and cheap electrodes (
> graphite) or a clean shop and expensive electrodes ( copper)

Chuckle, OTOH I'd have to say the level of dirt is relative.  That k2 
turned into black, conductive mud & had to be changed about every 1 or 2 
minutes as I'm not rigged to pump it.
> hth

Yes, its good guidance.
> tomp

Thanks TomP.>

Cheers, Gene Heskett
-- 
"There are four boxes to be used in defense of liberty:
 soap, ballot, jury, and ammo. Please use in that order."
-Ed Howdershelt (Author)
Genes Web page <http://geneslinuxbox.net:6309/gene>

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