Greetings all;

As I work my way thru about a 2 lb coffee can full of taps of various 
sizes and conditions, one thing seems to be a potential cause of 
mistakes more than anything else.

I have this all in one file, with a small stack of vars at the top of the 
file that get edited on a per run basis, and it strikes me I could have 
a faster workflow if instead of continuely editing the file,  setting a 
single var to 1 and the others to 0 to control what it does "this" run, 
if instead of a stack of vars, I had say 4 toggle switches on a panel, 
with the state of the switches replacing the vars in the code. Wired up 
in the hal file to the digital outputs of motion.

As long as I had the i/o pins, available, it makes sense that in mounting 
the tool or the part, if I could just flip a switch to enable the 
drilling for the grub screws, or another to enable the tapping of the 
holes just drilled (insert a 3rd switch for some other function like 
machining the other end of the tap hat to accept the 4mm cap screw in 
the side which then becomes the locking key), add switches till out of 
inputs, easy enough to do with a 5i25 since it only has ten, but you get 
the idea.

Am I the only one who has considered doing this?  Surely not.  So how has 
it worked for others that have done something similar. The only editing 
then is for the taps #<_tpmm> since there is at least 5 sizes of grub 
screws depending on the size of the taps shank and squarish butt end.

So, like Mel NcDaniels, stand up and testify.  How did it work for you 
IOW?

FWIW, I did break a 4mm0.7 tap a couple days ago, I had had the top off 
the motor for some reason a month or more ago, and forgot to retighted 
the set screws in the encoders elastomer coupling. It started slipping 
and crushed the tap.  Now I recall, the optical cable was pinched 
leaving the bottom of the motor cover and I was losing the index pulse. 
New cable was the fix.

-- 
Cheers, Gene Heskett
--
"There are four boxes to be used in defense of liberty:
 soap, ballot, jury, and ammo. Please use in that order."
-Ed Howdershelt (Author)
Genes Web page <http://geneslinuxbox.net:6309/gene>

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