Very good observations, Jack.  I agree 100% with your
comments on the perils of slicing up ground planes.

As I write this, I am looking at a CE marked
ethernet PCI card by an unnamed source that is failing +5dB over
EN 55022 CLASS A at the open field site.  It has a row of 10 vias next to
the main oscillator that cut a nice 5/8" slot through all board
planes.  The failing frequencies are harmonics of that oscillator.

The also vendor appears to be using guardbanding around traces
which they consider critical.  The guardbands are 5" long
complete loops of trace surrounding the critical trace (presumably
clock lines).  The guardbands are returned to logic ground by one
via at one end which is "T'd" off of multiple guardband loops.  Other
guardbands have short stubs which don't connect to anything.
My loop probe shows hot spots at the failing frequencies in the
vicinity of these board features.  It is bad enough that the clocks
are on an external layer, but surrounding them with closed loop,
essentially unreferenced (except for parasitics) trace is really
asking for it.  This is a typical example of poor
implementation of a sound EMC design concept.

These problems may not be the issue with this particular product, but
you can bet I will point them out to the vendor as points of concern.

I'd love to see how this product was qualified!

Regards,
[email protected]

 ----------
From: JCook.El_Segundo
To: Tony_Fredriksson
Cc: emc-pstc
Subject: Re: RFI problems with PC's ...
List-Post: [email protected]
Date: Wednesday, April 17, 1996 11:43AM


This discussion of board design is interesting, especially regarding the 
pros
&
cons re creating islands.  I've done it but have rarely had the opportunity 
to
compare one technique against another, at least not conclusively.  Wouldn't 
it
be great if we, as EMC engineers, had unlimited time & money to actually 
prove
ideas right or wrong!

One factor has to be made clear when you write about islands - that is, if 
the
ground plane is also being broken.  In my experience, that's a major step
which
can change things drastically - for better or for worse.  Creating an island
in
the VCC plane (eg, coupled with a ferrite) is common and beneficial if done
properly (for reasons I think Tony already stated), but I *rarely* cut the
ground plane, at least not on purely logic boards.  In fact, I've learned 
the
hard way to look carefully for unintentional slotting of ground planes; eg,
those  slots caused by a line of through-hole pins or vias with overlapping
clearance holes (easy to miss).  That can be bad news when there's etch
passing
over that slot.  On the other-hand, I've seen cases where intentional slots,
intelligently placed, solved problems.

The bottom line is that there are a LOT of factors to consider and many are
conflicting.   You can focus too much on one & create even worse problems
elsewhere.  Creating islands CAN create problems ( as someone said) as well 
as
solve them so you have to make a judgement call & take your best shot. 
 That's
why we get paid so much money!  :-)

All this goes double for the question of grounding PWB's to the chassis or
frame.  There's a "gotcha" at every corner.

Jack Cook
Xerox Corp
email:  [email protected]

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