A few years ago I was given the job of assembling two used, damaged,
copper-screen shielded rooms into one larger one. I was contacting at the
time, and the  OT and straight time I put in, could have been replaced for
1/3 of what they paid me if the company had followed my advice and hired an
electrician and a carpenter, instead. 

I think the room itself will be straightforward. The cones will be hard,
and I'd expect to lose quite a few, as the material in older cones seems to
crumble away when stressed.  You may want to plan on discarding the cones
and replacing them with a modern ferrite and RAM substitute -- which will
work better.

The sections themselves will likely have become compressed, So, in addition
to cleaning and replating as elsewhere advised, you may end up using metal
tape  along seams to build out the thickness to what it was to start with. 
If you follow the advice to number hardware pieces, the work is no more
than tedious.

There WILL be leaks. When we had a chamber put in at a former employer, the
small leaks were found during 285 testing at 10 GHz.  THese were fixed with
metal sponge jammed behind the responsible fittings.

My copper-screen monstrosity would never get rated attenuation, but 60 dB
was enough to do what we had to, and by the time I left the company, that
chamber had been moved again, and was still serving.

And you know, it's true that if you once do this, you will never want to do
it again!

Cheers,

Cortland

====================== Original Message Follows ====================

 >> Date:  20-Apr-99 09:28:31  MsgID: 1067-101916  ToID: 72146,373
From:  Robert Macy >INTERNET:[email protected]
Subj:  Efficacy/cost value of used EMC Chambers
Chrg:  $0.00   Imp: Norm   Sens: Std    Receipt: No    Parts: 1


Anybody know what it takes to use a 15 year old chamber and whip it into
shape for maximum certification capability (3 m range only)?

We're talking modular chamber with glued on cones to be dismantled and
reassembled (no doubt all the old cones will be lost)

Has anyone done this?

                                           - Robert -


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