Hi Mark.

You asked:
<< why do so many battery operated equipments 
 state that they must not be operated using rechargeable batteries? >>

There is no one all-purpose reason, but the two main ones, at least the ones 
I worry about with battery powered stuff, are:

1.  As you already implied, terminal voltage.  
NiCads are typically 20% lower terminal volts than Alkaline cells, and as 
lots of battery operated stuff needs a stabilised supply the headroom 
required to produce a stabilised supply can take the volts down too low.

2.  Short circuit current is very high with NiCad's.  If there is a fault 
internally, or as in one case that I had, if you drop it in water, the 
resulting current can destroy the PCB and associated components.  Alkaline 
cells, ar even better, Zinc/carbon cells have a much lower short circuit 
cirrent and the liklihood of damage, or even fire, is reduced or even 
prevented completely.

The short circuit thing is interesting.  My son has a radio controlled car 
with a 7.2V NiCad battery pack.  The short circuit current was enough to melt 
the PVC insulation on the battery wires, 1.5mm^2, and I measured it 
subsequently at 82Amps.  You could probably start a European car with one of 
those!

Chris Dupres
Surrey UK.

p.s. Anyone wrapped up a alkaline watch battery in aluminum foil?  Don't!


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