Scott,

Defective cords have been around long before someone got the idea to
manufacture them offshore. How would you be able to tell, without using
the "Hershey" criteria, if a power cord is any good? 

Dan Kwok


Scott Lacey wrote:
> 
> Jim,
> It seems that some of the "offshore" manufactured cords are molded from
> melted Hershey bars! I am always very careful who I buy my cords from.
> 
> Scott Lacey
> 
> -----Original Message-----
> From: [email protected]
> [mailto:[email protected]]On Behalf Of Jim Eichner
> Sent: Thursday, October 25, 2001 3:40 PM
> Cc: [email protected]
> Subject: RE: skinny power cords.
> 
> Thanks Rich:  I suspect you're right. Isn't that mechanism exactly what the
> tracking index tests are meant to address?  I thought that any UL-approved
> wiring device like this would have a material that is designed to resist
> tracking, hence my speculation that contamination might be involved.
> 
> I guess there are a few more comments to be made here...
> 
> 1. From what I know, the tracking index tests are horribly non-repeatable
> and are therefore somewhat meaningless.
> 
> 2. The standards for plug caps and for multi-taps may not refer to UL746 and
> may not have any of their own requirements for tracking index of insulation.
> 
> 3. We could take this as evidence that even compliance with the tracking
> index requirements doesn't prevent carbonization of the material where
> there's a high temperature heat source involved.
> 
> There are lots of people who unplug anything they are not actively using. I
> guess it's not such a paranoid practice!
> 
> Regards,
> Jim Eichner, P.Eng.
> Manager, Engineering Services
> Xantrex Technology Inc.
> Mobile Power
> web: www.xantrex.com <http://www.xantrex.com>
> Any opinions expressed are those of my invisible friend, who really
> exists. Honest.
> 
> -----Original Message-----
> From: Rich Nute [mailto:[email protected]]
> Sent: Thursday, October 25, 2001 12:14 PM
> To: [email protected]
> Cc: [email protected]
> Subject: Re: skinny power cords.
> 
> Hi Jim:
> 
> >   I'm curious:  given that North American plug blades are >1/2" apart,
> there
> >   must have been substantial contamination to aid in 120Vac jumping that
> far
> >   (arcing).  Did you identify any sort of contamination or moisture?
> 
> I don't believe contamination is a significant factor
> in events such as this one.
> 
> I believe such events start with a loose connection
> between the plug and the socket (or between the wire
> and the socket parts).  A loose connection means
> that the contact area is relatively small.  In turn,
> this means high current density at the point of
> contact.
> 
> The smaller the contact area, the greater the
> resistance of the contact.
> 
> The smaller the contact area, the greater the current
> density at the point of contact.
> 
> These two factors contribute to heating of the two
> parts, the plug blade and the socket.  Heating tends
> to reduce the "springiness" of the socket part, and
> of the connection between the supply wire and the
> socket (because they are thermally connected).
> 
> The heating also tends to degrade the surface of the
> insulating material in which the conductors are mounted.
> 
> Heating also enhances oxidation of the plating on the
> parts, which further increases the resistance of the
> connections.
> 
> If the plug-connected appliance is "ON," arcing can
> occur as the parts expand due to heating and make
> various intermittant connections.  Arc temperatures
> are very high, and can "burn" the surface of nearby
> insulating materials via radiation.
> 
> As the surface degrades, leakages occur across the
> surfaces.  At this point, whether or not the appliance
> is on or even connected is not a factor.  There is a
> current path between the two poles along the surface
> of the insulator.  This can either be between the
> socket parts, or between the wired parts.  The leakage
> current causes further heating and micro-arcs where
> the leakage path opens due to current density.  The
> micro-arcs further damage the insulator until there
> is nearly continuous micro-arcing.  I suggest this
> is the source of the noise.  The heat from the micro-
> arcing and the resistance of the carbonized surface
> of the insulator eventually lead to ignition and
> flames.
> 
> I admit that this is a hypothesis.  I believe that
> the process is more-or-less correct, but the details
> may not be correct.
> 
> Best regards,
> Rich
> 
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